Patents by Inventor Satoru Nogami

Satoru Nogami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220376109
    Abstract: To provide a technique capable of improving performance and reliability of a semiconductor device. An n?-type epitaxial layer (12) is formed on an n-type semiconductor substrate (11), and a p+-type body region (14), n+-type current spreading regions (16, 17), and a trench. TR are formed in the n?-type epitaxial layer (12). A bottom surface B1 of the trench TR is located in the p+-type body region (14), a side surface S1 of the trench TR is in contact with the n+-type current spreading region (17), and a side surface S2 of the trench TR is in contact with the n+-type current spreading region (16). Here, a ratio of silicon is higher than a ratio of carbon in an upper surface T1 of the n?-type epitaxial layer (12), and the bottom surface B1, the side surface S1, and the side surface 32 of the trench.
    Type: Application
    Filed: June 18, 2020
    Publication date: November 24, 2022
    Inventors: Keisuke Kobayashi, Kumiko Konishi, Akio Shima, Norihito Yabuki, Yusuke Sudoh, Satoru Nogami, Makoto Kitabatake
  • Patent number: 11261539
    Abstract: In a method for manufacturing a reformed SiC wafer 41 (a surface treatment method for a SiC wafer) having its surface that is reformed by processing an untreated SiC wafer 40 before formation of an epitaxial layer 42, the method includes a surface reforming step as described below. That is, the untreated SiC wafer 40 includes BPDs as dislocations parallel to an inside of a (0001) face, and TEDs. Property of the surface of the untreated SiC wafer 40 is changed so as to have higher rate in which portions having BPDs on the surface of the untreated SiC wafer 40 propagate as TEDs at a time of forming the epitaxial layer 42.
    Type: Grant
    Filed: March 20, 2018
    Date of Patent: March 1, 2022
    Assignee: TOYO TANSO CO., LTD.
    Inventors: Satoshi Torimi, Yusuke Sudo, Masato Shinohara, Youji Teramoto, Takuya Sakaguchi, Satoru Nogami, Makoto Kitabatake
  • Publication number: 20220002905
    Abstract: In a method for manufacturing a device fabrication wafer, an SiC epitaxial wafer that is an SiC wafer 40 having a monocrystalline SiC epitaxial layer formed thereon is subjected to a basal plane dislocation density reduction step of reducing the density of basal plane dislocations existing in the epitaxial layer of the SiC epitaxial wafer, to thereby manufacture the device fabrication wafer for use to fabricate a semiconductor device. In the basal plane dislocation density reduction step, the SiC epitaxial wafer is heated under Si vapor pressure for a predetermined time necessary to reduce the density of basal plane dislocations, without formation of a cap layer on the SiC epitaxial wafer, so that the density of basal plane dislocations is reduced with suppression of surface roughening.
    Type: Application
    Filed: September 19, 2019
    Publication date: January 6, 2022
    Applicant: TOYO TANSO CO., LTD.
    Inventors: Norihito YABUKI, Takuya SAKAGUCHI, Akiko JINNO, Satoru NOGAMI, Makoto KITABATAKE
  • Publication number: 20210375613
    Abstract: In a method for manufacturing an SiC wafer, a work-affected layer removal step of removing a work-affected layer generated in a surface and inside of an SiC wafer is performed, so that the SiC wafer from which the work-affected layer is at least partially removed is manufactured. In the work-affected layer removal step, the SiC wafer having undergone a polishing step is etched with an etching amount of 10 ?m or less by being heated under Si vapor pressure so that the work-affected layer is removed. In the polishing step, an oxidizer is used to produce a reaction product in the SiC wafer while abrasive grains are used to remove the reaction product. In the SiC wafer having undergone the polishing step, an internal stress caused by the work-affected layer is present at a location inner than the work-affected layer, and an internal stress of the SiC wafer is reduced by removing the work-affected layer in the work-affected layer removal step.
    Type: Application
    Filed: July 25, 2019
    Publication date: December 2, 2021
    Applicant: Toyo Tanso Co., Ltd.
    Inventors: Norihito YABUKI, Yuji NAKASHIMA, Takuya SAKAGUCHI, Satoru NOGAMI, Makoto KITABATAKE
  • Publication number: 20210301421
    Abstract: An object is to provide a SiC wafer in which a detection rate of an optical sensor can improved and a SiC wafer manufacturing method. The method includes: a satin finishing process S141 of satin-finishing at least a back surface 22 of a SiC wafer 20; an etching process 21 of etching at least the back surface 22 of the SiC wafer 20 by heating under Si vapor pressure after the satin finishing process S141; and a mirror surface processing process S31 of mirror-processing a main surface 21 of the SiC wafer 20 after the etching process S21. Accordingly, it is possible to obtain a SiC wafer having the mirror-finished main surface 21 and the satin-finished back surface 22.
    Type: Application
    Filed: July 24, 2019
    Publication date: September 30, 2021
    Applicants: DENSO CORPORATION, TOYO TANSO CO., LTD., TOYOTA TSUSHO CORPORATION
    Inventors: Masatake NAGAYA, Takahiro KANDA, Takeshi OKAMOTO, Satoshi TORIMI, Satoru NOGAMI, Makoto KITABATAKE
  • Publication number: 20210040643
    Abstract: A susceptor is a component for placing a SiC substrate in forming an epitaxial layer on a main surface of the SiC substrate. In this susceptor, a support surface and a recess are formed. The support surface is formed on lower position than an upper surface of the susceptor and supports an outer circumferential of the rear face of the SiC substrate. The recess is formed in the inside of the diametrical direction than the support surface, and at least the surface is made of a tantalum carbide, the depth of that is not in contact with the rear face of the Sic substrate in forming the epitaxial layer.
    Type: Application
    Filed: May 11, 2018
    Publication date: February 11, 2021
    Applicant: TOYO TANSO CO., LTD.
    Inventors: Takuya SAKAGUCHI, Masato SHINOHARA, Satoru NOGAMI
  • Patent number: 10665485
    Abstract: A heat treatment container (1) is provided with support members (6) for supporting a disc-shaped SiC substrate (2), which is an object, at a time of an etching treatment of the SiC substrate (2). Each of the support members (6) has an inclined surface (6F) for supporting a lower surface end (2E) of the SiC substrate (2), the inclined surface being inclined so as to increasingly approach the centerline of the SiC substrate (2) going downward. More specifically, each of the support members (6) is formed in a conical shape with a diameter that increases going downward, and a conical surface which is the peripheral surface of each supporting member forms the inclined surface (6F). A vertically-middle section of the inclined surface (6F) contacts the lower surface end (2E) of the SiC substrate (2).
    Type: Grant
    Filed: October 6, 2016
    Date of Patent: May 26, 2020
    Assignee: TOYO TANSO CO., LTD.
    Inventors: Satoshi Torimi, Masato Shinohara, Norihito Yabuki, Satoru Nogami
  • Patent number: 10665465
    Abstract: Provided is a surface treatment method for a SiC substrate (40), the method being capable of controlling whether to generate a step bunching or the type of step bunching that is generated. In the surface treatment method in which the surface of the SiC substrate (40) is etched by heating the SiC substrate (40) under Si vapor pressure, an etching mode and an etching depth which are determined at least on the basis of an etching rate, are controlled to etch the SiC substrate (40), so that a surface pattern of the SiC substrate (40) after etching treatment is controlled.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: May 26, 2020
    Assignees: KWANSEI GAKUIN EDUCATIONAL FOUNDATION, TOYO TANSO CO., LTD.
    Inventors: Tadaaki Kaneko, Koji Ashida, Yasunori Kutsuma, Satoshi Torimi, Masato Shinohara, Youji Teramoto, Norihito Yabuki, Satoru Nogami
  • Publication number: 20200095703
    Abstract: In a method for manufacturing a reformed SiC wafer 41 (a surface treatment method for a SiC wafer) having its surface that is reformed by processing an untreated SiC wafer 40 before formation of an epitaxial layer 42, the method includes a surface reforming step as described below. That is, the untreated SiC wafer 40 includes BPDs as dislocations parallel to an inside of a (0001) face, and TEDs. Property of the surface of the untreated SiC wafer 40 is changed so as to have higher rate in which portions having BPDs on the surface of the untreated SiC wafer 40 propagate as TEDs at a time of forming the epitaxial layer 42.
    Type: Application
    Filed: March 20, 2018
    Publication date: March 26, 2020
    Applicant: Toyo Tanso Co., Ltd.
    Inventors: Satoshi Torimi, Yusuke Sudo, Masato Shinohara, Youji Teramoto, Takuya Sakaguchi, Satoru Nogami, Makoto Kitabatake
  • Patent number: 10522386
    Abstract: Provided are a susceptor that, in forming a thin film on a wafer, can reduce impurities or the like adhering to the wafer and a method for manufacturing the same. A susceptor includes a base material (10) with a recess (11), a tantalum carbide layer (22) formed directly on a bottom surface (11a) and a side surface (11b) of the recess (11), and a silicon carbide layer (20) formed on a surface of the base material (10) except for the recess (11).
    Type: Grant
    Filed: June 1, 2015
    Date of Patent: December 31, 2019
    Assignee: TOYO TANSO CO., LTD.
    Inventors: Masato Shinohara, Yoshihisa Abe, Satoru Nogami
  • Patent number: 10388536
    Abstract: Provided is a method for controlling the rate of etching of a SiC substrate based on a composition of a storing container. The etching method of the present invention is for etching the SiC substrate by heating the SiC substrate under Si vapor pressure, in a state where the SiC substrate is stored in a crucible. The crucible is formed of a tantalum metal, and has a tantalum carbide layer provided on an internal space side of the tantalum metal, and a tantalum silicide layer provided on the side further toward the internal space side than the tantalum carbide layer. The rate of etching of the SiC substrate is controlled based on difference in a composition of the tantalum silicide layer.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: August 20, 2019
    Assignees: TOYO TANSO CO., LTD., KWANSEI GAKUIN EDUCATIONAL FOUNDATION
    Inventors: Satoshi Torimi, Masato Shinohara, Youji Teramoto, Norihito Yabuki, Satoru Nogami, Tadaaki Kaneko, Koji Ashida, Yasunori Kutsuma
  • Patent number: 10358741
    Abstract: Provided is an inexpensive seed material for liquid phase epitaxial growth of silicon carbide. A seed material 12 for liquid phase epitaxial growth of a monocrystalline silicon carbide includes a surface layer containing a polycrystalline silicon carbide with a 3C crystal polymorph. Upon X-ray diffraction of the surface layer thereof, a first-order diffraction peak corresponding to a (111) crystal plane is observed as a diffraction peak corresponding to the polycrystalline silicon carbide with a 3C crystal polymorph but no other first-order diffraction peak having a diffraction intensity of 10% or more of the diffraction intensity of the first-order diffraction peak corresponding to the (111) crystal plane is observed.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: July 23, 2019
    Assignee: TOYO TANSO CO., LTD.
    Inventors: Satoshi Torimi, Satoru Nogami, Tsuyoshi Matsumoto
  • Publication number: 20180301359
    Abstract: A heat treatment container (1) is provided with support members (6) for supporting a disc-shaped SiC substrate (2), which is an object, at a time of an etching treatment of the SiC substrate (2). Each of the support members (6) has an inclined surface (6F) for supporting a lower surface end (2E) of the SiC substrate (2), the inclined surface being inclined so as to increasingly approach the centerline of the SiC substrate (2) going downward. More specifically, each of the support members (6) is formed in a conical shape with a diameter that increases going downward, and a conical surface which is the peripheral surface of each supporting member forms the inclined surface (6F). A vertically-middle section of the inclined surface (6F) contacts the lower surface end (2E) of the SiC substrate (2).
    Type: Application
    Filed: October 6, 2016
    Publication date: October 18, 2018
    Applicant: Toyo Tanso Co., Ltd.
    Inventors: Satoshi Torimi, Masato Shinohara, Norihito Yabuki, Satoru Nogami
  • Patent number: 10014176
    Abstract: Provided is a SiC substrate treatment method for, with respect to a SiC substrate (40) that has, on its surface, grooves (41), activating ions while preventing roughening of the surface of the substrate. In the method, an ion activation treatment in which the SiC substrate (40) is heated under Si vapor pressure is performed to the SiC substrate (40) has, on its surface, an ion implantation region (46) in which ions have been implanted, and has the grooves (41) provided in a region including at least the ion implantation region (46), thereby ions that are implanted in the SiC substrate (40) is activated while etching the surface of the substrate.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: July 3, 2018
    Assignee: TOYO TANSO CO., LTD.
    Inventors: Norihito Yabuki, Satoshi Torimi, Satoru Nogami
  • Patent number: 9991175
    Abstract: This method for estimating the depth of latent scratches in SiC substrates includes an etching step, a measurement step, and an estimation step. In the etching step, a SiC substrate in which at least the surface is formed from single crystal SiC, and which has been subjected to machining, is subjected to heat treatment under Si atmosphere to etch the surface of the SiC substrate. In the measurement step, the surface roughness or the residual stress of the SiC substrate which has been subjected to the etching step is measured. In the estimation step, the depth of latent scratches or the presence or absence of latent scratches in the SiC substrate before the etching step are estimated on the basis of the results obtained in the measurement step.
    Type: Grant
    Filed: March 10, 2015
    Date of Patent: June 5, 2018
    Assignee: TOYO TANSO CO., LTD.
    Inventors: Satoshi Torimi, Norihito Yabuki, Satoru Nogami
  • Publication number: 20180069084
    Abstract: Provided is a method for manufacturing a thin SiC wafer by which a SiC wafer is thinned using a method without generating crack or the like, the method in which polishing after adjusting the thickness of the SiC wafer can be omitted. The method for manufacturing the thin SiC wafer 40 includes a thinning step. In the thinning step, the thickness of the SiC wafer 40 can be decreased to 100 ?m or less by performing the Si vapor pressure etching in which the surface of the SiC wafer 40 is etched by heating the SiC wafer 40 after cutting out of an ingot 4 under Si vapor pressure.
    Type: Application
    Filed: November 14, 2017
    Publication date: March 8, 2018
    Applicant: TOYO TANSO CO., LTD.
    Inventors: SATOSHI TORIMI, MASATO SHINOHARA, YOUJI TERAMOTO, NORIHITO YABUKI, SATORU NOGAMI, MAKOTO KITABATEKE
  • Publication number: 20170345672
    Abstract: Provided is a surface treatment method for a SiC substrate (40), the method being capable of controlling whether to generate a step bunching or the type of step bunching that is generated. In the surface treatment method in which the surface of the SiC substrate (40) is etched by heating the SiC substrate (40) under Si vapor pressure, an etching mode and an etching depth which are determined at least on the basis of an etching rate, are controlled to etch the SiC substrate (40), so that a surface pattern of the SiC substrate (40) after etching treatment is controlled.
    Type: Application
    Filed: November 17, 2015
    Publication date: November 30, 2017
    Applicants: KWANSEI GAKUIN EDUCATIONAL FOUNDATION, TOYO TANSO CO., LTD.
    Inventors: Tadaaki Kaneko, Koji Ashida, Yasunori Kutsuma, Satoshi Torimi, Masato Shinohara, Youji Teramoto, Norihito Yabuki, Satoru Nogami
  • Publication number: 20170323792
    Abstract: Provided is a SiC substrate treatment method for, with respect to a SiC substrate (40) that has, on its surface, grooves (41), activating ions while preventing roughening of the surface of the substrate. In the method, an ion activation treatment in which the SiC substrate (40) is heated under Si vapor pressure is performed to the SiC substrate (40) has, on its surface, an ion implantation region (46) in which ions have been implanted, and has the grooves (41) provided in a region including at least the ion implantation region (46), thereby ions that are implanted in the SiC substrate (40) is activated while etching the surface of the substrate.
    Type: Application
    Filed: November 17, 2015
    Publication date: November 9, 2017
    Applicant: Toyo Tanso Co., Ltd.
    Inventors: Norihito Yabuki, Satoshi Torimi, Satoru Nogami
  • Publication number: 20170323797
    Abstract: Provided is a method for controlling the rate of etching of a SiC substrate based on a composition of a storing container. The etching method of the present invention is for etching the SiC substrate by heating the SiC substrate under Si vapor pressure, in a state where the SiC substrate is stored in a crucible. The crucible is formed of a tantalum metal, and has a tantalum carbide layer provided on an internal space side of the tantalum metal, and a tantalum silicide layer provided on the side further toward the internal space side than the tantalum carbide layer. The rate of etching of the SiC substrate is controlled based on difference in a composition of the tantalum silicide layer.
    Type: Application
    Filed: November 17, 2015
    Publication date: November 9, 2017
    Applicants: Toyo Tanso Co., Ltd., KWANSEI GAKUIN EDUCATIONAL FOUNDATION
    Inventors: Satoshi Torimi, Masato Shinohara, Youji Teramoto, Norihito Yabuki, Satoru Nogami, Tadaaki Kaneko, Koji Ashida, Yasunori Kutsuma
  • Publication number: 20170236905
    Abstract: Provided is a method for manufacturing a thin SiC wafer by which a SiC wafer is thinned using a method without generating crack or the like, the method in which polishing after adjusting the thickness of the SiC wafer can be omitted. The method for manufacturing the thin SiC wafer 40 includes a thinning step. In the thinning step, the thickness of the SiC wafer 40 can be decreased to 100 ?m or less by performing the Si vapor pressure etching in which the surface of the SiC wafer 40 is etched by heating the SiC wafer 40 after cutting out of an ingot 4 under Si vapor pressure.
    Type: Application
    Filed: November 23, 2016
    Publication date: August 17, 2017
    Applicant: TOYO TANSO CO., LTD.
    Inventors: Satoshi Torimi, Masato Shinohara, Youji Teramoto, Norihito Yabuki, Satoru Nogami, Makoto Kitabatake