Patents by Inventor Satoshi Genda

Satoshi Genda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230321871
    Abstract: A wafer manufacturing method includes a peeling start point forming step of applying, to an ingot, a laser beam of such a wavelength as to be transmitted through the ingot, with a focal point of the laser beam positioned at a depth corresponding to the thickness of a wafer to be manufactured, from an end face of the ingot, to form a peeling start point, and a peeling step of peeling off, from the peeling start point, the wafer to be manufactured from the ingot. In the peeling step, degassed water is supplied to the end face of the ingot to generate a degassed water layer, and an ultrasonic wave is applied to break the peeling start point.
    Type: Application
    Filed: April 7, 2023
    Publication date: October 12, 2023
    Inventors: Kazuya HIRATA, Satoshi GENDA, Asahi NOMOTO
  • Publication number: 20230249311
    Abstract: A surface irregularity reducing method includes a holding step of holding a first workpiece on a first holder and holding a second workpiece that is of the same material as the first workpiece on a second holder, and a surface irregularity reducing step of moving the first holder and the second holder relatively to each other while the first workpiece held on the first holder and the second workpiece held on the second holder are being kept in contact with each other, thereby removing surface irregularities of a contact surface of at least either the first workpiece or the second workpiece.
    Type: Application
    Filed: February 6, 2023
    Publication date: August 10, 2023
    Inventors: Satoshi GENDA, Yujiro SUDO
  • Publication number: 20220410305
    Abstract: A facet region detection method includes a first irradiation step and a second irradiation step in which a first surface and a second surface, respectively, of an ingot are irradiated with light, and a first fluorescence detection step and a second fluorescence detection step in which distribution of the number of photons of fluorescence in the first surface and the second surface, respectively, is obtained. The facet region detection method further includes a first determination step and a second determination step in which a facet region and a non-facet region are determined in the first surface and the second surface on a basis of the number of photons of the fluorescence, and a calculation step in which an estimated position of a facet region inside the ingot is calculated based on the facet region in the first surface and the facet region in the second surface.
    Type: Application
    Filed: June 6, 2022
    Publication date: December 29, 2022
    Inventor: Satoshi GENDA
  • Patent number: 11433487
    Abstract: A method of processing a workpiece includes a holding step, a height position detecting step, a modified layer forming step, and a dividing step. The height position detecting step is a step of, after the holding step, applying a measuring laser beam emitted from a height position detecting unit to the workpiece while moving a chuck table that holds the workpiece thereon and the height position detecting unit relatively to each other to detect a height position of the workpiece using a reflected beam from a reverse side of the workpiece. In the height position detecting step, the measuring laser beam is applied clear of areas of the workpiece where columnar conductive electrodes are embedded in streets.
    Type: Grant
    Filed: January 3, 2020
    Date of Patent: September 6, 2022
    Assignee: DISCO CORPORATION
    Inventors: Satoshi Genda, Andy Sher
  • Publication number: 20200215649
    Abstract: A method of processing a workpiece includes a holding step, a height position detecting step, a modified layer forming step, and a dividing step. The height position detecting step is a step of, after the holding step, applying a measuring laser beam emitted from a height position detecting unit to the workpiece while moving a chuck table that holds the workpiece thereon and the height position detecting unit relatively to each other to detect a height position of the workpiece using a reflected beam from a reverse side of the workpiece. In the height position detecting step, the measuring laser beam is applied clear of areas of the workpiece where columnar conductive electrodes are embedded in streets.
    Type: Application
    Filed: January 3, 2020
    Publication date: July 9, 2020
    Inventors: Satoshi GENDA, Andy SHER
  • Patent number: 9530695
    Abstract: A wafer processing method includes a wafer unit forming step of supporting a wafer through an adhesive tape to an annular frame to thereby form a wafer unit, a wafer unit holding step of holding the wafer through the adhesive tape on a holding surface of a chuck table under suction, a processing step of applying a laser beam to the wafer held on the chuck table to thereby form a modified layer inside the wafer, an unloading step of unloading the wafer unit from the chuck table, and a dividing step of dividing the wafer along the modified layer as a division start point. The wafer processing method further includes a close contact canceling step of blowing a fluid from the holding surface against the adhesive tape after performing the processing step to thereby cancel the close contact between the adhesive tape and the holding surface.
    Type: Grant
    Filed: October 1, 2014
    Date of Patent: December 27, 2016
    Assignee: Disco Corporation
    Inventors: Tsutomu Maeda, Satoshi Genda
  • Publication number: 20150096964
    Abstract: A wafer processing method includes a wafer unit forming step of supporting a wafer through an adhesive tape to an annular frame to thereby form a wafer unit, a wafer unit holding step of holding the wafer through the adhesive tape on a holding surface of a chuck table under suction, a processing step of applying a laser beam to the wafer held on the chuck table to thereby form a modified layer inside the wafer, an unloading step of unloading the wafer unit from the chuck table, and a dividing step of dividing the wafer along the modified layer as a division start point. The wafer processing method further includes a close contact canceling step of blowing a fluid from the holding surface against the adhesive tape after performing the processing step to thereby cancel the close contact between the adhesive tape and the holding surface.
    Type: Application
    Filed: October 1, 2014
    Publication date: April 9, 2015
    Inventors: Tsutomu Maeda, Satoshi Genda
  • Patent number: 7915140
    Abstract: A device fabrication method for fabricating individual devices from a wafer, wherein the back side of each device is covered with an adhesive film for die bonding. The device fabrication method includes a wafer dividing step of dividing the wafer into the individual devices along a plurality of kerfs by using a dicing before grinding process, an adhesive film mounting step of mounting an adhesive film on the back side of the wafer after performing the wafer dividing step, and an adhesive film dividing step of applying a laser beam to the adhesive film along the kerfs after performing the adhesive film mounting step, thereby dividing the adhesive film along the kerfs.
    Type: Grant
    Filed: April 27, 2009
    Date of Patent: March 29, 2011
    Assignee: Disco Corporation
    Inventors: Satoshi Genda, Nobuyasu Kitahara
  • Patent number: 7642485
    Abstract: A laser beam processing machine comprising a chuck table for holding a workpiece, a laser beam application means for applying a laser beam to the workpiece held on the chuck table, and a processing-feed means for moving the chuck table and the laser beam application means relative to each other, wherein the chuck table comprises a body and a workpiece holding member disposed on the top surface of the body, and the workpiece holding member is made of a material which transmits a laser beam having a predetermined wavelength.
    Type: Grant
    Filed: January 25, 2006
    Date of Patent: January 5, 2010
    Assignee: Disco Corporation
    Inventors: Noboru Takeda, Hiroshi Morikazu, Satoshi Genda, Yukio Morishige
  • Publication number: 20090280622
    Abstract: A device fabrication method for fabricating individual devices from a wafer, wherein the back side of each device is covered with an adhesive film for die bonding. The device fabrication method includes a wafer dividing step of dividing the wafer into the individual devices along a plurality of kerfs by using a dicing before grinding process, an adhesive film mounting step of mounting an adhesive film on the back side of the wafer after performing the wafer dividing step, and an adhesive film dividing step of applying a laser beam to the adhesive film along the kerfs after performing the adhesive film mounting step, thereby dividing the adhesive film along the kerfs.
    Type: Application
    Filed: April 27, 2009
    Publication date: November 12, 2009
    Applicant: DISCO CORPORATION
    Inventors: Satoshi Genda, Nobuyasu Kitahara
  • Patent number: 7557904
    Abstract: A wafer holding mechanism for holding a wafer affixed to a frame with a tape utilizing a suction force. The wafer holding mechanism includes a suction body, a wafer holder with a holding surface for holding the wafer via the tape, and a suction unit with a suction portion disposed at an outer peripheral edge of the wafer holder. The suction portion transmits a suction force across the holding surface though the outer peripheral edge of the wafer holder such that when the suction portion is covered and sealed by the tape, the wafer holder is held at the suction unit and the wafer is held at the holding surface.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: July 7, 2009
    Assignee: Disco Corporation
    Inventors: Naoki Ohmiya, Satoshi Genda, Noboru Takeda, Koichi Takeyama, Yukio Morishige, Hiroshi Morikazu, Hiroshi Nomura
  • Patent number: 7544588
    Abstract: Disclosed herein is a laser processing method for a wafer having a plurality of regions defined by streets, with the regions having a plurality of devices formed therein. The method irradiates the wafer with a laser beam along the streets, thereby forming laser processed grooves along the streets. It includes a processed groove formation step of irradiating the wafer while positioning the beam's focus spot on an irradiation surface of the wafer, thereby forming the laser processed grooves; and a processed groove finishing step of irradiating the wafer along the laser processed grooves formed by the processed groove formation step, while positioning the focus spot beyond the bottom of the laser processed grooves, thereby finishing both sides of the laser processed grooves.
    Type: Grant
    Filed: July 5, 2006
    Date of Patent: June 9, 2009
    Assignee: Disco Corporation
    Inventor: Satoshi Genda
  • Patent number: 7459378
    Abstract: A method of dividing a wafer having a plurality of micro electro mechanical systems and a plurality of streets for partitioning the micro electro mechanical systems formed on the front surface of a wafer substrate, the method comprising a protective tape affixing step for affixing a protective tape to the front surface of the wafer; a cut groove-forming step for forming a cut groove by cutting the wafer having the protective tape affixed thereto along the streets from the back surface of the wafer substrate, leaving a cutting margin having a predetermined thickness on the front surface side of the wafer substrate; and a cutting step for cutting the cutting margins by applying a laser beam to the cutting margins of the cut grooves formed along the streets.
    Type: Grant
    Filed: November 9, 2005
    Date of Patent: December 2, 2008
    Assignee: Disco Corporation
    Inventors: Satoshi Genda, Hiroshi Nakamura
  • Publication number: 20080115891
    Abstract: A laser beam machining system includes: a chuck table for holding a wafer; a laser beam irradiation unit for irradiating the wafer held by a chuck table with a laser beam; a machining feeding unit for machining feed of the chuck table; and an indexing feeding unit for indexing feed of the chuck table, wherein the system further includes etching unit for etching the wafer having undergone laser beam machining, and a feeding unit for feeding the laser beam machined wafer held on the chuck table to the etching unit.
    Type: Application
    Filed: November 20, 2007
    Publication date: May 22, 2008
    Applicant: Disco Corporation
    Inventors: Masanori Yoshida, Satoshi Genda, Toshio Tsuchiya
  • Patent number: 7179723
    Abstract: A laser beam processing method for processing a wafer by applying a laser beam to a predetermined area, comprising the steps of forming a resin film which absorbs a laser beam, on the surface to be processed of the wafer; applying a laser beam to the surface to be processed of the wafer through the resin film; and removing the resin film after the laser beam application step.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: February 20, 2007
    Assignee: Disco Corporation
    Inventors: Satoshi Genda, Toshiyuki Yoshikawa, Ryugo Oba, Kenji Furuta, Nobuyasu Kitahara
  • Publication number: 20070007472
    Abstract: A laser processing method for a wafer having a plurality of regions defined by streets formed in a lattice pattern on the wafer face, the regions having a plurality of devices formed therein, the method being arranged to irradiate the wafer with a laser beam along the streets, thereby forming laser processed grooves along the streets, comprising: a processed groove formation step of irradiating the wafer with the laser beam, which has a wavelength absorbable to the wafer, along the streets, while positioning a focus spot on a laser beam irradiation surface of the wafer, thereby forming the laser processed grooves along the streets; and a processed groove finishing step of irradiating the wafer with the laser beam, which has a wavelength absorbable to the wafer, along the laser processed grooves formed by the processed groove formation step, while positioning a focus spot beyond the bottom of the laser processed grooves, thereby finishing both sides of the laser processed grooves.
    Type: Application
    Filed: July 5, 2006
    Publication date: January 11, 2007
    Inventor: Satoshi Genda
  • Publication number: 20060203222
    Abstract: To prevent heating of a holding table that holds a wafer when using a laser beam to process a wafer, a wafer holding mechanism has a wafer holder having a holding surface that holds a wafer and a suction part formed on an outer peripheral side of the wafer holder, with the wafer held to the holding surface by a suction force transmitted to the holding surface from the suction part through an outer peripheral edge part of the wafer holder. The wafer can be held in place with suction without forming fine holes that penetrate the wafer holder from a front surface thereof to a back surface thereof, and therefore a material of good permeability and dispersibility with respect to the wavelength of the laser light can be selected for the wafer holder.
    Type: Application
    Filed: February 24, 2006
    Publication date: September 14, 2006
    Inventors: Naoki Ohmiya, Satoshi Genda, Noboru Takeda, Koichi Takeyama, Yukio Morishige, Hiroshi Morikazu, Hiroshi Nomura
  • Patent number: 7087857
    Abstract: A method of dividing a plate-like workpiece having a layer that is made of a different material from that of a substrate and is formed on the front surface of the substrate along predetermined dividing lines, comprising a laser beam application step for applying a laser beam to each dividing line formed on the plate-like workpiece except for a non-processed area in at least one end portion thereof to form grooves deeper than the layer; and a cutting step for cutting the plate-like workpiece along each dividing line by positioning a cutting blade on the side of the non-processed area in the dividing line where the grooves have been formed in the laser beam application step and moving the plate-like workpiece relative to the cutting blade while rotating the cutting blade.
    Type: Grant
    Filed: August 10, 2004
    Date of Patent: August 8, 2006
    Assignee: Disco Corporation
    Inventors: Masaru Nakamura, Toshiyuki Yoshikawa, Satoshi Genda
  • Publication number: 20060163224
    Abstract: A laser beam processing machine comprising a chuck table for holding a workpiece, a laser beam application means for applying a laser beam to the workpiece held on the chuck table, and a processing-feed means for moving the chuck table and the laser beam application means relative to each other, wherein the chuck table comprises a body and a workpiece holding member disposed on the top surface of the body, and the workpiece holding member is made of a material which transmits a laser beam having a predetermined wavelength.
    Type: Application
    Filed: January 25, 2006
    Publication date: July 27, 2006
    Inventors: Noboru Takeda, Hiroshi Morikazu, Satoshi Genda, Yukio Morishige
  • Publication number: 20060148211
    Abstract: A wafer dividing method for cutting a wafer having devices which are composed of a laminate laminated on the front surface of a substrate with a cutting blade along a plurality of streets for sectioning the devices, comprising the steps of a groove forming step for forming two grooves deeper than the thickness of the laminate at an interval larger than the thickness of the cutting blade by applying a laser beam along the streets formed on the wafer; an alignment step for picking up an image of the two grooves formed in the streets of the wafer by the above groove forming step and positioning the cutting blade at the center position between the two grooves based on the image; and a cutting step for moving the cutting blade and the wafer relative to each other while the cutting blade is rotated to cut the wafer along the streets having the two grooves formed therein, after the above alignment step.
    Type: Application
    Filed: January 4, 2006
    Publication date: July 6, 2006
    Inventors: Kenichi Iwasaki, Satoshi Genda, Toshio Tsuchiya