Patents by Inventor Satoshi Kurimoto
Satoshi Kurimoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8291585Abstract: A chip element in the form of a substantially rectangular parallelepiped having end surfaces and side surfaces is formed (step of forming chip element). An electrically conductive green sheet is formed (step of forming electrically conductive green sheet). An electrically conductive paste is applied to the end surfaces of the chip element (step of application electrically conductive paste). A chip element is formed in which the electrically conductive green sheet is attached to the end surface via the electrically conductive paste applied to the end surface of the chip element (step of attaching electrically conductive sheet). In the step of attaching, the end surface of the electrically conductive green sheet on the side of the side surfaces is positioned on the outside of the side surfaces, and the electrically conductive paste applied to the end surface is pressed out into a space between the electrically conductive green sheet and ridge portions.Type: GrantFiled: August 21, 2008Date of Patent: October 23, 2012Assignee: TDK CorporationInventors: Ko Onodera, Satoshi Kurimoto, Hisayuki Abe, Taketo Sasaki, Yoji Tozawa, Osamu Hirose
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Patent number: 8254083Abstract: There are provided a ceramic electronic component and a method for producing the ceramic electronic component, where a ground electrode layer can be directly coated with lead-free solder without lowering reliabilities. Terminal electrode 3 is provided with a ground electrode layer 21 of Cu having been formed by firing, a solder layer 22 formed of a lead-free solder based on five elements of Sn—Ag—Cu—Ni—Ge, and a diffusion layer 23 having been formed by the diffusion of Ni between the ground electrode layer 21 and the solder layer 22. Because the diffusion layer 23 of Ni is formed between the ground electrode layer 21 and the solder layer 22, the diffusion layer 23, which functions as a barrier layer, suppresses the solder leach of Cu from the ground electrode layer 21. The diffusion layer 23 of Ni can also suppress the growth of fragile intermetallic compounds of Sn—Cu. Therefore, a decrease in the bonding strength between the ground electrode layer 21 and the solder layer 22 can be prevented.Type: GrantFiled: August 5, 2010Date of Patent: August 28, 2012Assignee: TDK CorporationInventors: Takashi Sakurai, Shinya Yoshihara, Ko Onodera, Hisayuki Abe, Masahiko Konno, Satoshi Kurimoto, Hiroshi Shindo, Akihiro Horita, Genichi Watanabe, Yoshikazu Ito
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Patent number: 8181340Abstract: A method of forming an external electrode of an electronic component involving: a paste preparation step, a removal step, an element preparation step, a contact step, and a formation step. A jig with a groove into which an element forming the electronic component can be inserted is prepared. A conductive paste is filled in the groove, and then removed, so as to leave the conductive paste along a first wall surface of the groove and remove the rest. Then, element immediately above the groove is located, and inserted into the groove and moved toward the first wall surface. Finally, the element is moved along the first wall surface and toward the aperture in a state in which the ridgeline of the element is kept in contact with the first wall surface, and moved away from the first wall surface so as to separate the ridgeline from the first wall surface.Type: GrantFiled: October 21, 2009Date of Patent: May 22, 2012Assignee: TDK CorporationInventors: Ko Onodera, Satoshi Kurimoto, Yoji Tozawa, Shirou Ootsuki
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Patent number: 8112872Abstract: A coil component having an easily discernible orientation, and a method of producing such a coil component that facilitates the injection of resin. A coil component includes a core with a winding portion, first and second flanges disposed on either end of the winding portion, and a winding accommodating region defined by the winding portion and the first and second flanges, terminal electrodes disposed on the second flange and a winding wound about the winding portion and connected to the terminal electrodes. An insulating resin is formed over the winding at the winding accommodating region. A marker made from a material the same as the insulating resin is provided at outer peripheral surface of the flanges.Type: GrantFiled: June 24, 2008Date of Patent: February 14, 2012Assignee: TDK CorporationInventors: Shinichi Sato, Satoshi Kurimoto, Makoto Morita, Akira Takashima, Sumio Takahashi, Yoshiaki Kitajima
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Patent number: 8106506Abstract: An electronic component has an element body, and a plurality of external electrodes formed on one principal face of the element body. Each external electrode has a first electrode layer joined to the one principal face of the element body, and a second electrode layer joined as laid on an inside region inside an edge of the first electrode layer. An apical surface of the second electrode layer is planar. A joint portion in the second electrode layer to the first electrode layer is rounded.Type: GrantFiled: March 18, 2009Date of Patent: January 31, 2012Assignee: TDK CorporationInventors: Yukihiro Murakami, Yoshihiko Satoh, Katsunari Moriai, Kazuto Takeya, Satoshi Kurimoto
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Publication number: 20110317328Abstract: An array-type ceramic electronic component C1 includes a ceramic body 1 in which internal electrodes are buried and a plurality of terminal electrodes 11 to 16 formed on the ceramic body 1. The terminal electrodes 11 to 16 have electrode layers formed by baking a conductive green sheet.Type: ApplicationFiled: June 23, 2011Publication date: December 29, 2011Applicant: TDK CorporationInventors: Susumu TANIGUCHI, Satoshi Kurimoto, Shintaro Tokumitsu, Ryugen Yanagibashi, Miyuki Yanagida, Hisayuki Abe
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Publication number: 20110051314Abstract: There are provided a ceramic electronic component and a method for producing the ceramic electronic component, where a ground electrode layer can be directly coated with lead-free solder without lowering reliabilities. Terminal electrode 3 is provided with a ground electrode layer 21 of Cu having been formed by firing, a solder layer 22 formed of a lead-free solder based on five elements of Sn—Ag—Cu—Ni—Ge, and a diffusion layer 23 having been formed by the diffusion of Ni between the ground electrode layer 21 and the solder layer 22. Because the diffusion layer 23 of Ni is formed between the ground electrode layer 21 and the solder layer 22, the diffusion layer 23, which functions as a barrier layer, suppresses the solder leach of Cu from the ground electrode layer 21. The diffusion layer 23 of Ni can also suppress the growth of fragile intermetallic compounds of Sn—Cu. Therefore, a decrease in the bonding strength between the ground electrode layer 21 and the solder layer 22 can be prevented.Type: ApplicationFiled: August 5, 2010Publication date: March 3, 2011Applicant: TDK CORPORATIONInventors: Takashi SAKURAI, Shinya Yoshihara, Ko Onodera, Hisayuki Abe, Masahiko Konno, Satoshi Kurimoto, Hiroshi Shindo, Akihiro Horita, Genichi Watanabe, Yoshikazu Ito
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Patent number: 7803421Abstract: An element forming an electronic component has a first face and a second face facing each other, and a third face adjacent to each of the first face and the second face. A method of forming an external electrode of the electronic component involves a pre-formation step, first to third formation steps, and an electrode formation step. The pre-formation step is to apply a conductive paste onto the third face and to evaporate at least a part of a liquid contained in the applied conductive paste, to form a precoat portion expected to become a part of a third electrode portion. The first formation step is to apply the conductive paste from a direction opposite to the first face, onto the first face to form a first electrode portion. The second formation step is to apply the conductive paste from a direction opposite to the second face, onto the second face to form a second electrode portion.Type: GrantFiled: December 11, 2006Date of Patent: September 28, 2010Assignee: TDK CorporationInventors: Ko Onodera, Satoshi Kurimoto, Yoji Tozawa, Shirou Ootsuki
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Publication number: 20100202098Abstract: A ceramic electronic part 100 having a chip element 1 having internal electrodes embedded therein, and terminal electrodes 3 that cover the end faces 11 of the chip element 1 having an exposed internal electrode and parts of the side faces 13,15 orthogonal to the end faces 11, and that are electrically connected to the internal electrodes, wherein the terminal electrodes 3 include a first electrode layer and a second electrode layer with a lower glass component content than the first electrode layer, in that order from the chip element 1 side, the second electrode layer being formed covering part of the first electrode layer on the side faces 13,15.Type: ApplicationFiled: January 13, 2010Publication date: August 12, 2010Applicant: TDK CorporationInventors: Miyuki YANAGIDA, Taketo Sasaki, Satoshi Kurimoto, Masahiko Konno, Yuki Morita, Hisayuki Abe
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Publication number: 20100071949Abstract: An electronic component has an element body, and a plurality of external electrodes formed on one principal face of the element body. Each external electrode has a first electrode layer joined to the one principal face of the element body, and a second electrode layer joined as laid on an inside region inside an edge of the first electrode layer. An apical surface of the second electrode layer is planar. A joint portion in the second electrode layer to the first electrode layer is rounded.Type: ApplicationFiled: March 18, 2009Publication date: March 25, 2010Applicant: TDK CORPORATIONInventors: Yukihiro MURAKAMI, Yoshihiko SATOH, Katsunari MORIAI, Kazuto TAKEYA, Satoshi KURIMOTO
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Patent number: 7673382Abstract: A method of forming an external electrode of an electronic component involving: a paste preparation step, a removal step, an element preparation step, a contact step, and a formation step. A jig with a groove into which an element forming the electronic component can be inserted is prepared. A conductive paste is filled in the groove, and then removed, so as to leave the conductive paste along a first wall surface of the groove and remove the rest. Then, element immediately above the groove is located, and inserted into the groove and moved toward the first wall surface. Finally, the element is moved along the first wall surface and toward the aperture in a state in which the ridgeline of the element is kept in contact with the first wall surface, and moved away from the first wall surface so as to separate the ridgeline from the first wall surface.Type: GrantFiled: December 20, 2006Date of Patent: March 9, 2010Assignee: TDK CorporationInventors: Ko Onodera, Satoshi Kurimoto, Yoji Tozawa, Shirou Ootsuki
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Publication number: 20100043221Abstract: A method of forming an external electrode of an electronic component involving: a paste preparation step, a removal step, an element preparation step, a contact step, and a formation step. A jig with a groove into which an element forming the electronic component can be inserted is prepared. A conductive paste is filled in the groove, and then removed, so as to leave the conductive paste along a first wall surface of the groove and remove the rest. Then, element immediately above the groove is located, and inserted into the groove and moved toward the first wall surface. Finally, the element is moved along the first wall surface and toward the aperture in a state in which the ridgeline of the element is kept in contact with the first wall surface, and moved away from the first wall surface so as to separate the ridgeline from the first wall surface.Type: ApplicationFiled: October 21, 2009Publication date: February 25, 2010Applicant: TDK CORPORATIONInventors: Ko Onodera, Satoshi Kurimoto, Yoji Tozawa, Shirou Ootsuki
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Publication number: 20090315659Abstract: A coil component having an easily discernible orientation, and a method of producing such a coil component that facilitates the injection of resin. A coil component includes a core with a winding portion, first and second flanges disposed on either end of the winding portion, and a winding accommodating region defined by the winding portion and the first and second flanges, terminal electrodes disposed on the second flange and a winding wound about the winding portion and connected to the terminal electrodes. An insulating resin is formed over the winding at the winding accommodating region. A marker made from a material the same as the insulating resin is provided at outer peripheral surface of the flanges.Type: ApplicationFiled: June 24, 2008Publication date: December 24, 2009Applicant: TDK CORPORATIONInventors: Shinichi Sato, Satoshi Kurimoto, Makoto Morita, Akira Takashima, Sumio Takahashi, Yoshiaki Kitajima
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Patent number: 7515028Abstract: A coil component having a low profile and being conducive to high-density mounting. The coil component includes a core 2 having a coil winding portion, and first and second flanges disposed on either end of the coil winding portion. The second flange is adapted to be mounted on a circuit board, and is configured of a substantially octagonal bottom surface having first and second peripheral surfaces and first through fourth omitted peripheral surfaces. The first terminal electrode is disposed across the first omitted peripheral surface and a part of the bottom surface, and the second terminal electrode is disposed across the second omitted peripheral surface and part of the bottom surface separated from the first terminal electrode. A winding is wound over the coil winding portion and has a first end electrically connected to the first terminal electrode at the first omitted peripheral surface, and a second end electrically connected to the second terminal electrode at the second omitted peripheral surface.Type: GrantFiled: June 24, 2008Date of Patent: April 7, 2009Assignee: TDK CorporationInventors: Shinichi Sato, Satoshi Kurimoto, Makoto Morita, Akira Takashima, Sumio Takahashi, Yoshiaki Kitajima
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Publication number: 20090053853Abstract: A chip element in the form of a substantially rectangular parallelepiped having end surfaces and side surfaces is formed (step of forming chip element). An electrically conductive green sheet is formed (step of forming electrically conductive green sheet). An electrically conductive paste is applied to the end surfaces of the chip element (step of application electrically conductive paste). A chip element is formed in which the electrically conductive green sheet is attached to the end surface via the electrically conductive paste applied to the end surface of the chip element (step of attaching electrically conductive sheet). In the step of attaching, the end surface of the electrically conductive green sheet on the side of the side surfaces is positioned on the outside of the side surfaces, and the electrically conductive paste applied to the end surface is pressed out into a space between the electrically conductive green sheet and ridge portions.Type: ApplicationFiled: August 21, 2008Publication date: February 26, 2009Applicant: TDK CORPORATIONInventors: Ko Onodera, Satoshi Kurimoto, Hisayuki Abe, Taketo Sasaki, Yoji Tozawa, Osamu Hirose
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Patent number: 7487815Abstract: The invention provides an electrode forming method with steps of arraying chip-style electronic components on an arraying flat bed thereby positioning and aligning the components, lowering a film coated with an adhesive in relative manner together with an adhering top plate parallel to the arraying flat bed thereby adhering ends of the positioned and aligned chip-style electronic components to the adhesive, then lowering the first film to which the chip-style electronic components are adhered in relative manner together with a coating top plate parallel to a coating flat bed provided with a conductive paste layer of a constant thickness thereby pressing the other ends of the chip-style electronic components to the coating flat bed and coating the ends of the electronic components with the conductive paste.Type: GrantFiled: July 19, 2005Date of Patent: February 10, 2009Assignee: TDK CorporationInventors: Ko Onodera, Satoshi Kurimoto
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Patent number: 7458151Abstract: The object of the invention is to provide a method of forming an external electrode of an electronic component whereby the external electrode can be formed in a stable fashion.Type: GrantFiled: November 29, 2005Date of Patent: December 2, 2008Assignee: TDK CorporationInventors: Ko Onodera, Satoshi Kurimoto, Yoji Tozawa, Seiichi Nakagawa
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Publication number: 20070227649Abstract: A method and device for forming external electrodes on opposing surfaces of an electronic chip. A plurality of chips are arrayed on a plate and held at a first end faces by a silicon rubber provided on the plate. The plate is brought close to a coating bed so that second end faces of the chips are immersed in an electrically conductive paste formed on the coating bed. The second end faces of the chips are coated with the conductive paste which forms first electrodes after drying step. Subsequently, the plate is inverted and brought toward a sheet with a foamable and releasable adhesive layer for allowing the chips to be pressed against the foamable and releasable adhesive and held thereby. The chips are transferred from the plate to the sheet. Next, second electrodes are formed on the first end faces.Type: ApplicationFiled: March 9, 2007Publication date: October 4, 2007Applicant: TDK CORPORATIONInventors: Ko Onodera, Katsufumi Sato, Satoshi Kurimoto, Yoji Tozawa, Hiroshi Uemura
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Publication number: 20070166465Abstract: A method of forming an external electrode of an electronic component involves a paste preparation step, a removal step, an element preparation step, a contact step, and a formation step. The first step is to prepare a jig with a groove into which an element forming the electronic component can be inserted. The groove of the jig includes at least a first wall surface inclined outward in a direction from an interior toward an aperture. The paste preparation step is to fill a conductive paste in the groove. The removal step is to remove the filled conductive paste so as to leave the conductive paste along the first wall surface and remove the rest. The ealement preparation step is to locate the element immediately above the groove. The contact step is to insert the element into the groove and to move the element toward the first wall surface to bring a ridgeline of the element into contact with the first wall surface.Type: ApplicationFiled: December 20, 2006Publication date: July 19, 2007Applicant: TDK CORPORATIONInventors: Ko Onodera, Satoshi Kurimoto, Yoji Tozawa, Shirou Ootsuki
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Publication number: 20070138127Abstract: An element forming an electronic component has a first face and a second face facing each other, and a third face adjacent to each of the first face and the second face. A method of forming an external electrode of the electronic component involves a pre-formation step, first to third formation steps, and an electrode formation step. The pre-formation step is to apply a conductive paste onto the third face and to evaporate at least a part of a liquid contained in the applied conductive paste, to form a precoat portion expected to become a part of a third electrode portion. The first formation step is to apply the conductive paste from a direction opposite to the first face, onto the first face to form a first electrode portion. The second formation step is to apply the conductive paste from a direction opposite to the second face, onto the second face to form a second electrode portion.Type: ApplicationFiled: December 11, 2006Publication date: June 21, 2007Applicant: TDK CORPORATIONInventors: Ko Onodera, Satoshi Kurimoto, Yoji Tozawa, Shirou Ootsuki