Patents by Inventor Satoshi Mae

Satoshi Mae has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9056933
    Abstract: A method of producing an acrylic polymer comprising a step of emulsion-polymerizing an acrylic monomer mixture (A) and a step of emulsion-polymerizing an acrylic monomer mixture (B) in the presence of a polymerization initiator and a polymerization inhibitor in amounts satisfying the following formula (1) in the polymer dispersion (D) obtained by the emulsion polymerization thereof, wherein the mass ratio (A)/(B) of the acrylic monomer mixture (A) to the acrylic monomer mixture (B) is 70/30 to 95/5; an acrylic polymer obtained by this production method; and a plastisol composition using the same. 0.1?Q/I?30??(1) in the formula (1), Q represents the molar amount of the polymerization inhibitor and I represents the molar amount of the polymerization initiator present in the polymer dispersion (D) before the introduction of the polymerization inhibitor.
    Type: Grant
    Filed: June 9, 2011
    Date of Patent: June 16, 2015
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Toru Kondo, Satoshi Mae, Masato Yamamoto
  • Patent number: 8895666
    Abstract: A method for producing a (meth)acrylic polymer particle comprises polymerizing a monomer (X) having a (meth)acryloyl group to produce a polymer particle, and polymerizing a monomer mixture (Y) in the presence of the polymer particle, in which the monomer (X) is 90 to 99.9% by mass and the monomer mixture (Y) is 0.01 to 10% by mass in terms of the ratio among monomer raw materials to be supplied for polymerization; and the monomer mixture (Y) comprises 1 to 80% by mol of a monomer (a) having a basic nitrogen atom or having a blocked isocyanate as a functional group, 5 to 80% by mol of a (meth)acrylate monomer (b) of at least one alcohol selected from the group consisting of an aliphatic alcohol having 2 or more carbon atoms, an aromatic alcohol, and a cyclic alkyl alcohol, and 0 to 94% by mol of a monomer (c) other than the monomer (a) and the monomer (b).
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: November 25, 2014
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Satoshi Mae, Hiroyasu Irie, Toshihiro Kasai
  • Publication number: 20130210979
    Abstract: A method of producing an acrylic polymer comprising a step of emulsion-polymerizing an acrylic monomer mixture (A) and a step of emulsion-polymerizing an acrylic monomer mixture (B) in the presence of a polymerization initiator and a polymerization inhibitor in amounts satisfying the following formula (1) in the polymer dispersion (D) obtained by the emulsion polymerization thereof, wherein the mass ratio (A)/(B) of the acrylic monomer mixture (A) to the acrylic monomer mixture (B) is 70/30 to 95/5; an acrylic polymer obtained by this production method; and a plastisol composition using the same. 0.1?Q/I?30??(1) in the formula (1), Q represents the molar amount of the polymerization inhibitor and I represents the molar amount of the polymerization initiator present in the polymer dispersion (D) before the introduction of the polymerization inhibitor.
    Type: Application
    Filed: June 9, 2011
    Publication date: August 15, 2013
    Applicant: MITSUBISHI RAYON CO., LTD
    Inventors: Toru Kondo, Satoshi Mae, Masato Yamamoto
  • Patent number: 8039541
    Abstract: Disclosed are an industrially useful (meth)acrylic polymer particle for use in a plastisol which is excellent in storage stability, particularly under circumstance at 40° C. or above, so that it can suppress gelation and maintain a sol state during storage and which can give a shaped article excellent in flexibility and chipping resistance; a method for producing the (meth)acrylic polymer particle; and a plastisol composition made from the (meth)acrylic polymer particle. Specifically disclosed is a method for producing a (meth)acrylic polymer particle, which comprises polymerizing a monomer or monomer mixture (B) to form a polymer (b) in the presence of a polymer (a) obtained by polymerization of a monomer or monomer mixture (A), wherein a glass transition temperature (Tg) of the polymer (a) as calculated from the FOX equation is 90° C. or above, a solubility parameter of the polymer (a) is 19.90 (J/cm3)1/2 or below, and a solubility parameter of the polymer (b) is 20.22 (J/cm3)1/2 or above.
    Type: Grant
    Filed: January 23, 2008
    Date of Patent: October 18, 2011
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventor: Satoshi Mae
  • Publication number: 20100069566
    Abstract: Disclosed are an industrially useful (meth)acrylic polymer particle for use in a plastisol which is excellent in storage stability, particularly under circumstance at 40° C. or above, so that it can suppress gelation and maintain a sol state during storage and which can give a shaped article excellent in flexibility and chipping resistance; a method for producing the (meth)acrylic polymer particle; and a plastisol composition made from the (meth)acrylic polymer particle. Specifically disclosed is a method for producing a (meth)acrylic polymer particle, which comprises polymerizing a monomer or monomer mixture (B) to form a polymer (b) in the presence of a polymer (a) obtained by polymerization of a monomer or monomer mixture (A), wherein a glass transition temperature (Tg) of the polymer (a) as calculated from the FOX equation is 90° C. or above, a solubility parameter of the polymer (a) is 19.90 (J/cm3)1/2 or below, and a solubility parameter of the polymer (b) is 20.22 (J/cm3)1/2 or above.
    Type: Application
    Filed: January 23, 2008
    Publication date: March 18, 2010
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventor: Satoshi Mae
  • Publication number: 20090137740
    Abstract: A method for producing a (meth)acrylic polymer particle comprises polymerizing a monomer (X) having a (meth)acryloyl group to produce a polymer particle, and polymerizing a monomer mixture (Y) in the presence of the polymer particle, in which the monomer (X) is 90 to 99.9% by mass and the monomer mixture (Y) is 0.01 to 10% by mass in terms of the ratio among monomer raw materials to be supplied for polymerization; and the monomer mixture (Y) comprises 1 to 80% by mol of a monomer (a) having a basic nitrogen atom or having a blocked isocyanate as a functional group, 5 to 80% by mol of a (meth)acrylate monomer (b) of at least one alcohol selected from the group consisting of an aliphatic alcohol having 2 or more carbon atoms, an aromatic alcohol, and a cyclic alkyl alcohol, and 0 to 94% by mol of a monomer (c) other than the monomer (a) and the monomer (b).
    Type: Application
    Filed: February 23, 2007
    Publication date: May 28, 2009
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Satoshi Mae, Hiroyasu Irie, Toshihiro Kasai
  • Patent number: 7452931
    Abstract: A viscosity modifier for plastisol compositions which contains at least one selected from the group consisting of: (A) a compound having at least one of a carboxy group or a salt thereof, an alkoxy group, and a glycidyl group; (B) amine compounds; and (C) metal chelate compounds. A plastisol composition containing the viscosity modifier and a polymer. A product having a coating layer obtained from the composition. A molded product obtained by using the composition. This viscosity modifier has an excellent effect of decreasing viscosity of a plastisol composition, thus enabling acquisition of a plastisol composition which allows an excellent cured product to be obtained at a low cost.
    Type: Grant
    Filed: July 11, 2003
    Date of Patent: November 18, 2008
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Satoshi Mae, Katsumi Yonekura, Toshihiro Kasai, Shinji Saiki
  • Publication number: 20060014868
    Abstract: A viscosity modifier for plastisol compositions which contains at least one selected from the group consisting of: (A) a compound having at least one of a carboxy group or a salt thereof, an alkoxy group, and a glycidyl group; (B) amine compounds; and (C) metal chelate compounds. A plastisol composition containing the viscosity modifier and a polymer. A product having a coating layer obtained from the composition. A molded product obtained by using the composition. This viscosity modifier has an excellent effect of decreasing viscosity of a plastisol composition, thus enabling acquisition of a plastisol composition which allows an excellent cured product to be obtained at a low cost.
    Type: Application
    Filed: July 11, 2003
    Publication date: January 19, 2006
    Applicant: Mitshibishi Rayon Co., LTD
    Inventors: Satoshi Mae, Katsumi Yonekura, Toshihiro Kasai, Shinji Saiki