Patents by Inventor Satoshi Matsueda

Satoshi Matsueda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240075463
    Abstract: Particles for an exhaust gas purification catalyst including: inorganic oxide particles; and an inorganic coating layer covering the inorganic oxide particles. The particles for an exhaust gas purification catalyst have reduced cumulative pore volume in a pore diameter range of 0.1-20 ?m compared to a cumulative pore volume in a pore diameter range of 0.1-20 ?m of inorganic oxide particles before being coated with the inorganic coating layer. Accordingly, the particles for an exhaust gas purification catalyst have a higher thermal conductivity than the inorganic oxide particles before being coated with the inorganic coating layer.
    Type: Application
    Filed: December 27, 2021
    Publication date: March 7, 2024
    Applicant: CATALER CORPORATION
    Inventors: Yukiko YAMASHITA, Satoshi MATSUEDA, Isao NAITO
  • Patent number: 11084022
    Abstract: A Pd-supporting Zr-based composite oxide wherein by having a Zr-containing composite oxide support and Pd supported thereon and by showing, upon XAFS (X-ray absorption fine structure) analysis, a maximum peak in a Pd bond distance range of 2.500-3.500 ?, the maximum peak being located in a position of 3.050-3.110 ?.
    Type: Grant
    Filed: December 26, 2016
    Date of Patent: August 10, 2021
    Assignees: CATALER CORPORATION, SANTOKU CORPORATION
    Inventors: Kyosuke Murakami, Keiichi Narita, Satoshi Matsueda, Michio Tanaka, Tadatoshi Murota, Shigeru Ono, Tomonori Tahara
  • Patent number: 10828602
    Abstract: A novel exhaust gas purifying catalyst, method for producing same, and an exhaust gas purification device using same, which are capable of maintaining catalytic activity of a precious metal at a higher level than compared with conventional exhaust gas purifying catalysts. An exhaust gas purifying catalyst having a first carrier particle, a second carrier particle, and a precious metal catalyst particle carried on the first and second carrier particles, wherein: the first carrier particle contains a rare-earth oxide other than ceria and at least one metal oxide selected from the group consisting of silica, alumina, ceria, zirconia, and titania; the second carrier particle contains a rare-earth oxide other than ceria; and the contained amount of the rare-earth oxide in the second carrier particle is higher than the contained amount of the rare-earth oxide in the first carrier particle.
    Type: Grant
    Filed: October 24, 2016
    Date of Patent: November 10, 2020
    Assignee: CATALER CORPORATION
    Inventors: Yu Sakurada, Satoshi Matsueda, Sho Hoshino, Ryota Nakashima
  • Patent number: 10710023
    Abstract: An exhaust gas purification catalyst, characterized by having a catalyst layer containing palladium, rhodium, and alumina, which supports a sulfate of an alkaline-earth metal selected from barium sulfate and strontium sulfate, and the correlation coefficients ?Pd,AE and ?Rh,AE calculated from the characteristic X-ray intensity measured using an electron beam micro-analyzer for the palladium, rhodium, and alkaline-earth metal being +0.75 to +1.00 and 0.00 to +0.25, respectively, using 350 points as measurement points obtained by equally dividing the catalyst layer into 351 parts in the thickness direction on a virtual straight line that runs through the catalyst layer in the thickness direction.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: July 14, 2020
    Assignee: CATALER CORPORATION
    Inventors: Koki Yanagawa, Satoshi Matsueda, Yu Sakurada, Chihiro Kasuya
  • Patent number: 10695752
    Abstract: An exhaust-gas purifying catalyst includes a lower layer containing ceria-based oxide particles and an upper layer containing metal oxide particles and a precious metal supported on the metal oxide particles, wherein the exhaust-gas purifying catalyst is characterized in that the Rh content of the lower layer is equal to or less than 0.25 g/L, and also that the particle-size distribution of the ceria-based oxide particles in the lower layer, which is obtained by scanning electron microscopy, has a first peak in which the peak top thereof is in a region of 0.90-6.50 ?m and a second peak in which the peak top thereof is in a region of 9.50-34.0 ?m.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: June 30, 2020
    Assignee: CATALER CORPORATION
    Inventors: Takara Misumi, Satoshi Matsueda
  • Patent number: 10618034
    Abstract: An exhaust gas purification device which has improved exhaust gas purification performance. An exhaust gas purification device which includes a first catalyst layer that contains: a Pd-supporting catalyst which is obtained by having alumina carrier particles support Pd; a first Rh-supporting catalyst which is obtained by having first ceria-zirconia carrier particles support Rh; and second ceria-zirconia carrier particles. This exhaust gas purification device is configured such that: the ceria concentration in the first ceria-zirconia carrier particles is 30 wt % or less; and the amount of ceria in the second ceria-zirconia carrier particles is larger than the amount of ceria in the first ceria-zirconia carrier particles.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: April 14, 2020
    Assignee: CATALER CORPORATION
    Inventors: Chihiro Kasuya, Kenichi Taki, Satoshi Matsueda, Sho Hoshino
  • Publication number: 20190336945
    Abstract: A Pd-supporting Zr-based composite oxide wherein by having a Zr-containing composite oxide support and Pd supported thereon and by showing, upon XAFS (X-ray absorption fine structure) analysis, a maximum peak in a Pd bond distance range of 2.500-3.500 ?, the maximum peak being located in a position of 3.050-3.110 ?.
    Type: Application
    Filed: December 26, 2016
    Publication date: November 7, 2019
    Applicants: CATALER CORPORATION, SANTOKU CORPORATION
    Inventors: Kyosuke MURAKAMI, Keiichi NARITA, Satoshi MATSUEDA, Michio TANAKA, Tadatoshi MUROTA, Shigeru ONO, Tomonori TAHARA
  • Patent number: 10279338
    Abstract: An exhaust gas-purifying catalyst includes a support and a catalytic metal supported thereby. The support includes a composite oxide represented by AO.xB2-?C?O3, wherein A represents at least one of an element having a valence of 1 and an element having a valence of 2, B represents an element having a valence of 3, C represents one or more elements selected from iridium, ruthenium, tantalum, niobium, molybdenum, and tungsten, x represents a numerical value of 1 to 6, and ? represents a numerical value greater than 0 and less than 2. The catalytic metal includes one or more precious metals selected from rhodium, palladium, and platinum.
    Type: Grant
    Filed: October 7, 2016
    Date of Patent: May 7, 2019
    Assignee: CATALER CORPORATION
    Inventors: Satoshi Matsueda, Akimasa Hirai, Kenichi Taki, Sho Hoshino
  • Publication number: 20190083931
    Abstract: An exhaust gas purification catalyst, characterized by having a catalyst layer containing palladium, rhodium, and alumina, which supports a sulfate of an alkaline-earth metal selected from barium sulfate and strontium sulfate, and the correlation coefficients ?Pd,AE and ?Rh,AE calculated from the characteristic X-ray intensity measured using an electron beam micro-analyzer for the palladium, rhodium, and alkaline-earth metal being +0.75 to +1.00 and 0.00 to +0.25, respectively, using 350 points as measurement points obtained by equally dividing the catalyst layer into 351 parts in the thickness direction on a virtual straight line that runs through the catalyst layer in the thickness direction.
    Type: Application
    Filed: February 23, 2017
    Publication date: March 21, 2019
    Applicant: CATALER CORPORATION
    Inventors: Koki YANAGAWA, Satoshi MATSUEDA, Yu SAKURADA, Chihiro KASUYA
  • Publication number: 20190060876
    Abstract: An exhaust-gas purifying catalyst includes a lower layer containing ceria-based oxide particles and an upper layer containing metal oxide particles and a precious metal supported on the metal oxide particles, wherein the exhaust-gas purifying catalyst is characterized in that the Rh content of the lower layer is equal to or less than 0.25 g/L, and also that the particle-size distribution of the ceria-based oxide particles in the lower layer, which is obtained by scanning electron microscopy, has a first peak in which the peak top thereof is in a region of 0.90-6.50 ?m and a second peak in which the peak top thereof is in a region of 9.50-34.0 ?m.
    Type: Application
    Filed: February 23, 2017
    Publication date: February 28, 2019
    Applicant: CATALER CORPORATION
    Inventors: Takara MISUMI, Satoshi MATSUEDA
  • Publication number: 20190015820
    Abstract: An exhaust gas purification device which has improved exhaust gas purification performance. An exhaust gas purification device which includes a first catalyst layer that contains: a Pd-supporting catalyst which is obtained by having alumina carrier particles support Pd; a first Rh-supporting catalyst which is obtained by having first ceria-zirconia carrier particles support Rh; and second ceria-zirconia carrier particles. This exhaust gas purification device is configured such that: the ceria concentration in the first ceria-zirconia carrier particles is 30 wt % or less; and the amount of ceria in the second ceria-zirconia carrier particles is larger than the amount of ceria in the first ceria-zirconia carrier particles.
    Type: Application
    Filed: January 19, 2017
    Publication date: January 17, 2019
    Applicant: CATALER CORPORATION
    Inventors: Chihiro KASUYA, Kenichi TAKI, Satoshi MATSUEDA, Sho HOSHINO
  • Publication number: 20180311616
    Abstract: A novel exhaust gas purifying catalyst, method for producing same, and an exhaust gas purification device using same, which are capable of maintaining catalytic activity of a precious metal at a higher level than compared with conventional exhaust gas purifying catalysts. An exhaust gas purifying catalyst having a first carrier particle, a second carrier particle, and a precious metal catalyst particle carried on the first and second carrier particles, wherein: the first carrier particle contains a rare-earth oxide other than ceria and at least one metal oxide selected from the group consisting of silica, alumina, ceria, zirconia, and titania; the second carrier particle contains a rare-earth oxide other than ceria; and the contained amount of the rare-earth oxide in the second carrier particle is higher than the contained amount of the rare-earth oxide in the first carrier particle.
    Type: Application
    Filed: October 24, 2016
    Publication date: November 1, 2018
    Applicant: CATALER CORPORATION
    Inventors: Yu SAKURADA, Satoshi MATSUEDA, Sho HOSHINO, Ryota NAKASHIMA
  • Patent number: 10099204
    Abstract: An exhaust gas-purifying catalyst of the present invention comprises a substrate, and one or more catalytic layers provided on the substrate, wherein at least one of the catalytic layers (i) contains a precious metal, alumina, and an acidic oxide element, (ii) has a correlation coefficient ?Al,AE of 0.70 or more, and (iii) has a correlation coefficient ?PM,AE of 0.70 or more.
    Type: Grant
    Filed: April 10, 2017
    Date of Patent: October 16, 2018
    Assignee: CATALER CORPORATION
    Inventors: Sho Hoshino, Akimasa Hirai, Kenichi Taki, Satoshi Matsueda, Yuji Yabuzaki
  • Publication number: 20180280878
    Abstract: A catalyst for exhaust gas purification, which is capable of effectively purifying an exhaust gas. A catalyst for exhaust gas purification, which includes first catalyst particles, second catalyst particles and carrier particles that support the first catalyst particles and the second catalyst particles. The first catalyst particles are Pd particles or Pd—Rh alloy particles; and the second catalyst particles are Pd—Rh alloy particles. The molar ratio of Rh to the total of Pd and Rh in the first catalyst particles is 0.50 times or less the molar ratio of Rh to the total of Pd and Rh in the second catalyst particles.
    Type: Application
    Filed: September 23, 2016
    Publication date: October 4, 2018
    Applicant: CATALER CORPORATION
    Inventors: Satoru INODA, Satoshi MATSUEDA, Kenichi TAKI, Akimasa HIRAI
  • Patent number: 9855550
    Abstract: An exhaust gas-purifying catalyst includes a support and a catalytic metal as one or more precious metals supported by the support. The support includes a composite oxide having a composition represented by a general formula AB?C?O3, wherein A represents one or more elements selected from the group consisting of lanthanum, neodymium, and yttrium, B represents iron or a combination of iron and aluminum, C represents one or more elements selected from the group consisting of iridium, ruthenium, tantalum, niobium, molybdenum, and tungsten, ? and ? each represents a numerical value within a range of more than 0 and less than 1, and ? and ? satisfy relational formulae of ?>? and ?+??1.
    Type: Grant
    Filed: January 20, 2017
    Date of Patent: January 2, 2018
    Assignee: CATALER CORPORATION
    Inventors: Satoshi Matsueda, Akimasa Hirai, Kenichi Taki, Sho Hoshino
  • Patent number: 9849441
    Abstract: The exhaust gas-purifying catalyst of the invention contains oxide particles having interdispersed therein A crystallites that are loaded with a noble metal and B crystallites that are not loaded with a noble metal. The A crystallites loaded with a noble metal are composed of an oxide containing at least one of zirconium (Zr) and cerium (Ce). The B crystallites not loaded with a noble metal are composed of a cerium (Ce)-containing oxide which has a higher Ce content (mol %) than the oxide making up the A crystallites. The oxide particles have a specific surface area after 5 hours of heat treatment at 1,150° C. in open air of 30 m2/g or more.
    Type: Grant
    Filed: December 4, 2014
    Date of Patent: December 26, 2017
    Assignee: CATALER CORPORATION
    Inventors: Satoshi Matsueda, Akimasa Hirai, Kenichi Taki
  • Patent number: 9833771
    Abstract: The exhaust gas purifying catalyst presented here includes a substrate and a catalyst coat layer formed on the surface of the substrate. The catalyst coat layer is formed in a laminate structure having two layers, with a first layer being nearer to the surface of the substrate and a second layer being relatively further from this surface. The second layer includes a carrier and a noble metal supported on the carrier. The first layer is a noble metal-free layer that does not contain a noble metal but does contain an OSC material having oxygen storage capacity.
    Type: Grant
    Filed: November 11, 2014
    Date of Patent: December 5, 2017
    Assignee: CATALER CORPORATION
    Inventors: Takashi Goto, Kenichi Taki, Satoshi Matsueda
  • Publication number: 20170297004
    Abstract: An exhaust gas-purifying catalyst of the present invention comprises a substrate, and one or more catalytic layers provided on the substrate, wherein at least one of the catalytic layers (i) contains a precious metal, alumina, and an acidic oxide element, (ii) has a correlation coefficient ?Al,AE of 0.70 or more, and (iii) has a correlation coefficient ?PM,AE of 0.70 or more.
    Type: Application
    Filed: April 10, 2017
    Publication date: October 19, 2017
    Applicant: Cataler Corporation
    Inventors: Sho Hoshino, Akimasa Hirai, Kenichi Taki, Satoshi Matsueda, Yuji Yabuzaki
  • Patent number: 9789469
    Abstract: An exhaust gas-purifying catalyst material includes first oxide particles having an average particle diameter Dav of 1 ?m to 95 ?m and having an oxygen storage capacity, second oxide particles having an average particle diameter Dav of 0.05 ?m to 0.5 ?m, containing a metal element, and having no oxygen storage capacity, precious metal particles, and acidic oxide particles. The material has a correlation coefficient ? of 0.45 or more obtained using first characteristic X-ray intensity for the metal element contained in the second oxide particle, second characteristic X-ray intensity for an element other than oxygen contained in the acidic oxide particle, and third characteristic X-ray intensity for a precious metal element contained in the precious metal particle.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: October 17, 2017
    Assignee: CATALER CORPORATION
    Inventors: Satoshi Matsueda, Akimasa Hirai, Kenichi Taki, Yuji Yabuzaki, Sho Hoshino
  • Publication number: 20170239646
    Abstract: An exhaust gas-purifying catalyst material includes first oxide particles having an average particle diameter Dav of 1 ?m to 95 ?m and having an oxygen storage capacity, second oxide particles having an average particle diameter Dav of 0.05 ?m to 0.5 ?m, containing a metal element, and having no oxygen storage capacity, precious metal particles, and acidic oxide particles. The material has a correlation coefficient ? of 0.45 or more obtained using first characteristic X-ray intensity for the metal element contained in the second oxide particle, second characteristic X-ray intensity for an element other than oxygen contained in the acidic oxide particle, and third characteristic X-ray intensity for a precious metal element contained in the precious metal particle.
    Type: Application
    Filed: February 16, 2017
    Publication date: August 24, 2017
    Applicant: Cataler Corporation
    Inventors: Satoshi Matsueda, Akimasa Hirai, Kenichi Taki, Yuji Yabuzaki, Sho Hoshino