Patents by Inventor Satoshi Ohuchida
Satoshi Ohuchida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240203698Abstract: Provided is an etching method that includes: (a) preparing a substrate, the substrate including a first region and a second region below the first region, the first region containing a first material and having at least one opening, the second region containing a second material that is different from the first material and contains silicon; and (b) etching the second region through the at least one opening by using a plasma generated from a processing gas containing a fluorine containing gas and a CxHyClz (x and y are each an integer of 0 or more, x+y?1, and z is an integer of 1 or more) gas.Type: ApplicationFiled: December 20, 2023Publication date: June 20, 2024Applicant: Tokyo Electron LimitedInventors: Ryo MATSUBARA, Koki MUKAIYAMA, Maju TOMURA, Yoshihide KIHARA, Satoshi OHUCHIDA, Takuto KIKUCHI
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Publication number: 20240112918Abstract: A plasma processing system includes: first and second processing chambers having respective first and second substrate supports; a transport chamber connected to the first and second processing chambers, and having a transport device; and a controller that executes processing of (a) disposing a substrate including a silicon-containing film having a recess portion and a mask on the silicon-containing film on the first substrate support of the first processing chamber, (b) forming a carbon-containing film on a side wall of the silicon-containing film defining the recess portion in the first processing chamber, (c) transporting the substrate from the first processing chamber to the second processing chamber via the transport chamber and disposing the substrate on the second substrate support, and (d) etching a bottom portion of the recess portion where the carbon-containing film is formed by using a plasma formed from a first processing gas in the second processing chamber.Type: ApplicationFiled: October 3, 2023Publication date: April 4, 2024Inventors: Noboru SAITO, Yuta NAKANE, Atsushi TAKAHASHI, Shinya ISHIKAWA, Satoshi OHUCHIDA, Maju TOMURA
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Publication number: 20240063026Abstract: An etching method of the present disclosure includes preparing a substrate having a first region and a second region, the substrate including a multilayer film in which two or more types of silicon containing films are stacked in the first region, and a monolayer film formed from one type of silicon containing film in the second region, and etching the multilayer film and the monolayer film at the same time, in which in the etching, the multilayer film and the monolayer film are etched at the same time by plasma generated from a processing gas that contains a hydrogen fluoride gas, a phosphorus containing gas, and a carbon containing gas, a first recess having a first width is formed in the multilayer film, and a second recess having a second width wider than the first width is formed in the monolayer film.Type: ApplicationFiled: November 3, 2023Publication date: February 22, 2024Applicant: Tokyo Electron LimitedInventors: Maju TOMURA, Satoshi OHUCHIDA
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Publication number: 20240006168Abstract: A substrate processing method includes: (a) disposing a substrate on a substrate support provided in a chamber of a substrate processing apparatus; (b) supplying a processing gas including hydrogen fluoride gas into the chamber; (c) controlling a temperature of the substrate support to a first temperature, and a pressure of the hydrogen fluoride gas in the chamber to a first pressure; and (d) controlling the temperature of the substrate support to a second temperature, and the pressure of the hydrogen fluoride gas in the chamber to a second pressure. In a graph with a horizontal axis indicating a temperature and a vertical axis indicating a pressure, the first temperature and the first pressure are positioned in a first region above an adsorption equilibrium pressure curve of hydrogen fluoride, and the second temperature and the second pressure are positioned in a second region below the adsorption equilibrium pressure curve.Type: ApplicationFiled: September 18, 2023Publication date: January 4, 2024Applicant: Tokyo Electron LimitedInventors: Satoshi OHUCHIDA, Koki MUKAIYAMA, Yusuke WAKO, Maju TOMURA, Yoshihide KIHARA
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Publication number: 20230395390Abstract: A method including providing a substrate in a process chamber of a substrate processing apparatus, the substrate having a first region containing a silicon oxide film and a second region containing a film other than the silicon oxide film; adsorbing hydrogen fluoride on the substrate; and exposing the substrate with the absorbed hydrogen fluoride to plasma generated from an inert gas to selectively etch the first region with respect to the second region.Type: ApplicationFiled: August 24, 2023Publication date: December 7, 2023Applicant: Tokyo Electron LimitedInventors: Maju TOMURA, Satoshi OHUCHIDA, Yoshihide KIHARA
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Publication number: 20230377850Abstract: The purpose of this disclosure is to provide an etching method. This method includes: (a) providing a substrate on a substrate support in a chamber, the substrate including a silicon-containing film and a mask on the silicon-containing film, the silicon-containing film including silicon and nitrogen; (b) supplying a process gas to the chamber, the process gas containing a hydrogen fluoride gas and a chlorine-containing gas, where a flow rate of the chlorine-containing gas is 1.5 volume % or more of a total flow of the process gas excluding an inert gas; and (c) generating a plasma from the process gas to etch the silicon-containing film.Type: ApplicationFiled: May 17, 2023Publication date: November 23, 2023Inventors: Satoshi OHUCHIDA, Masahito YAMAGUCHI, Takatoshi ORUI, Maju TOMURA
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Patent number: 11798793Abstract: A substrate processing method includes: (a) disposing a substrate on a substrate support provided in a chamber of a substrate processing apparatus; (b) supplying a processing gas including hydrogen fluoride gas into the chamber; (c) controlling a temperature of the substrate support to a first temperature, and a pressure of the hydrogen fluoride gas in the chamber to a first pressure; and (d) controlling the temperature of the substrate support to a second temperature, and the pressure of the hydrogen fluoride gas in the chamber to a second pressure. In a graph with a horizontal axis indicating a temperature and a vertical axis indicating a pressure, the first temperature and the first pressure are positioned in a first region above an adsorption equilibrium pressure curve of hydrogen fluoride, and the second temperature and the second pressure are positioned in a second region below the adsorption equilibrium pressure curve.Type: GrantFiled: January 25, 2022Date of Patent: October 24, 2023Assignee: TOKYO ELECTRON LIMITEDInventors: Satoshi Ohuchida, Koki Mukaiyama, Yusuke Wako, Maju Tomura, Yoshihide Kihara
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Publication number: 20230317466Abstract: An etching method includes (a) providing a substrate having a first silicon containing film and a second silicon containing film including at least a silicon containing film of which type is different from the first silicon containing film, on a substrate support in a chamber, (b) supplying a processing gas including a HF gas and a phosphorus containing gas into the chamber, and (c) etching the first silicon containing film and the second silicon containing film by generating plasma from the processing gas in the chamber by a source RF signal and generating a bias potential on the substrate by a bias signal.Type: ApplicationFiled: March 29, 2023Publication date: October 5, 2023Applicant: Tokyo Electron LimitedInventors: Satoshi OHUCHIDA, Masahito YAMAGUCHI, Maju TOMURA
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Publication number: 20230268191Abstract: An etching method includes (a) providing a substrate in a chamber in a plasma processing apparatus. The substrate includes a silicon-containing film. The etching method further includes (b) etching the silicon-containing film with a chemical species in plasma generated from a process gas in the chamber. The process gas contains a hydrogen fluoride gas and a phosphorus-containing gas.Type: ApplicationFiled: April 28, 2023Publication date: August 24, 2023Applicant: Tokyo Electron LimitedInventors: Maju TOMURA, Takatoshi ORUI, Kae KUMAGAI, Ryutaro SUDA, Satoshi OHUCHIDA, Yusuke WAKO, Yoshihide KIHARA
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Publication number: 20230135998Abstract: A plasma processing method performed in a plasma processing apparatus having a chamber is provided. This method comprises: (a) providing a substrate having a film stack including a silicon oxide film and a silicon nitride film onto a substrate support in the chamber; and (b) forming a plasma from a processing gas containing HF gas and at least one of CxFy gas (where x and y are integers equal to or greater than 1) and phosphorus-containing gas to etch the film stack, wherein, in (b), the substrate support is controlled to a temperature of 0° C. or more and 70° C. or less, and a bias RF signal of 10 kW or more or a bias DC signal of 4 kV or more is supplied to the substrate support.Type: ApplicationFiled: November 1, 2022Publication date: May 4, 2023Inventors: Satoshi OHUCHIDA, Koki MUKAIYAMA, Noboru SAITO, Yoshihide KIHARA, Maju TOMURA
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Publication number: 20220328323Abstract: A technique protects a mask in plasma etching of a silicon-containing film. An etching method includes providing a substrate in a chamber included in a plasma processing apparatus. The substrate includes a silicon-containing film and a mask. The mask contains carbon. The etching method further includes etching the silicon-containing film with a chemical species in plasma generated from a process gas in the chamber. The process gas contains a halogen and phosphorus. The etching includes forming a carbon-phosphorus bond on a surface of the mask.Type: ApplicationFiled: June 29, 2022Publication date: October 13, 2022Applicant: Tokyo Electron LimitedInventors: Takahiro YOKOYAMA, Maju TOMURA, Yoshihide KIHARA, Satoshi OHUCHIDA
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Patent number: 11417535Abstract: A technique protects a mask in plasma etching of a silicon-containing film. An etching method includes providing a substrate in a chamber included in a plasma processing apparatus. The substrate includes a silicon-containing film and a mask. The mask contains carbon. The etching method further includes etching the silicon-containing film with a chemical species in plasma generated from a process gas in the chamber. The process gas contains a halogen and phosphorus. The etching includes forming a carbon-phosphorus bond on a surface of the mask.Type: GrantFiled: November 6, 2020Date of Patent: August 16, 2022Assignee: TOKYO ELECTRON LIMITEDInventors: Takahiro Yokoyama, Maju Tomura, Yoshihide Kihara, Satoshi Ohuchida
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Publication number: 20220238315Abstract: A substrate processing method includes: (a) disposing a substrate on a substrate support provided in a chamber of a substrate processing apparatus; (b) supplying a processing gas including hydrogen fluoride gas into the chamber; (c) controlling a temperature of the substrate support to a first temperature, and a pressure of the hydrogen fluoride gas in the chamber to a first pressure; and (d) controlling the temperature of the substrate support to a second temperature, and the pressure of the hydrogen fluoride gas in the chamber to a second pressure. In a graph with a horizontal axis indicating a temperature and a vertical axis indicating a pressure, the first temperature and the first pressure are positioned in a first region above an adsorption equilibrium pressure curve of hydrogen fluoride, and the second temperature and the second pressure are positioned in a second region below the adsorption equilibrium pressure curve.Type: ApplicationFiled: January 25, 2022Publication date: July 28, 2022Applicant: Tokyo Electron LimitedInventors: Satoshi OHUCHIDA, Koki MUKAIYAMA, Yusuke WAKO, Maju TOMURA, Yoshihide KIHARA
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Publication number: 20220165578Abstract: A method including providing a substrate in a process chamber of a substrate processing apparatus, the substrate having a first region containing a silicon oxide film and a second region containing a film other than the silicon oxide film; adsorbing hydrogen fluoride on the substrate; and exposing the substrate with the absorbed hydrogen fluoride to plasma generated from an inert gas to selectively etch the first region with respect to the second region.Type: ApplicationFiled: August 10, 2021Publication date: May 26, 2022Applicant: Tokyo Electron LimitedInventors: Maju TOMURA, Satoshi OHUCHIDA, Yoshihide KIHARA
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Patent number: 11139169Abstract: An etching method and an etching apparatus improve the shape of a mask deformed by an etching process. The etching method for etching a film with plasma includes a step of providing a substrate, an etching step, and a correction step. In the step of providing a substrate, a substrate having a mask formed on a first film is provided. In the etching step, the first film is etched with plasma generated from a first gas containing Xe, Kr, or Rn so that an aspect ratio of a hole or a groove formed in the first film is 30 or more. In the correction step, the shape of the mask is corrected with plasma generated from a second gas.Type: GrantFiled: June 15, 2020Date of Patent: October 5, 2021Assignee: TOKYO ELECTRON LIMITEDInventors: Sho Kumakura, Satoshi Ohuchida, Maju Tomura
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Publication number: 20210143017Abstract: A technique protects a mask in plasma etching of a silicon-containing film. An etching method includes providing a substrate in a chamber included in a plasma processing apparatus. The substrate includes a silicon-containing film and a mask. The mask contains carbon. The etching method further includes etching the silicon-containing film with a chemical species in plasma generated from a process gas in the chamber. The process gas contains a halogen and phosphorus. The etching includes forming a carbon-phosphorus bond on a surface of the mask.Type: ApplicationFiled: November 6, 2020Publication date: May 13, 2021Applicant: Tokyo Electron LimitedInventors: Takahiro YOKOYAMA, Maju TOMURA, Yoshihide KIHARA, Satoshi OHUCHIDA
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Publication number: 20200402800Abstract: An etching method and an etching apparatus improve the shape of a mask deformed by an etching process. The etching method for etching a film with plasma includes a step of providing a substrate, an etching step, and a correction step. In the step of providing a substrate, a substrate having a mask formed on a first film is provided. In the etching step, the first film is etched with plasma generated from a first gas containing Xe, Kr, or Rn so that an aspect ratio of a hole or a groove formed in the first film is 30 or more. In the correction step, the shape of the mask is corrected with plasma generated from a second gas.Type: ApplicationFiled: June 15, 2020Publication date: December 24, 2020Applicant: TOKYO ELECTRON LIMITEDInventors: Sho Kumakura, Satoshi Ohuchida, Maju Tomura