Abstract: An underbody assembly for a vehicle includes a plurality of polymer-fiber composite components. The polymer-fiber composite components include a base and a first reinforcement. The base includes a first side and a second side. The base is configured to extend in a longitudinal direction between a front of the vehicle and a rear of the vehicle. The first reinforcement is coupled to the base. The first reinforcement includes a first elongated ridge and a first elongated trough. The first elongated trough is disposed adjacent to the first elongated ridge. The first elongated ridge and the first elongated trough each extend transversely between the first side of the base and the second side of the base. In various aspects, the underbody assembly consists essentially of the polymer-fiber composite components.

Abstract: A crush assembly for a vehicle is provided. The crush assembly includes a fiber-reinforced composite crush member and a cap assembly. The cap assembly is disposed on a terminal end of the crush member. The cap assembly includes an outer cap and an inner cap. The outer cap has a first base, a first side wall extending from the first base, and an interior portion formed by the first base and the first side wall. The inner cap includes a second base and a second side wall extending from the second base. The inner cap is nested at least partially within the interior portion.

Abstract: A crush assembly for a vehicle is provided. The crush assembly includes a fiber-reinforced composite crush member and a cap assembly. The cap assembly is disposed on a terminal end of the crush member. The cap assembly includes an outer cap and an inner cap. The outer cap has a first base, a first side wall extending from the first base, and an interior portion formed by the first base and the first side wall. The inner cap includes a second base and a second side wall extending from the second base. The inner cap is nested at least partially within the interior portion.