Abstract: An electric induction furnace for heating and melting electrically conductive materials is provided with a lining wear detection system that can detect replaceable furnace lining wear when the furnace is properly operated and maintained.

Abstract: A method of pouring molten metal from a molten metal holding and pouring box with a rectangular-shaped upper section and a pyramidal-shaped lower section provides a relatively constant flow of molten metal being poured from the box through each of two bottom nozzles into two separate foundry molds at the same time.

Abstract: A molten metal holding and pouring box with a rectangular-shaped upper section and a pyramidal-shaped lower section provides a relatively constant flow of molten metal being poured from the box through each of two bottom nozzles into two separate foundry molds at the same time. The two bottom nozzles are contained in a unitary dual nozzle assembly that facilitates replacement as required by wear, or a change in location of the sprue cups in the two separate foundry molds being filled with molten metal.

Abstract: An electric induction furnace for melting and holding a reactive metal or alloy is provided with an upper furnace vessel, an induction coil positioned below the upper furnace vessel, and a melt-containing vessel positioned inside the induction coil with a gap between the outside surface of the melt-containing vessel and the inside surface of the induction coil that can be used to circulate a cooling fluid for cooling the wall of the melt-containing vessel to inhibit leakage of the reactive metal or alloy melt from the vessel. The melt-containing vessel can be integrated with a cooling system for cooling the melt-containing vessel. The melt-containing vessel, induction coil and cooling system can be provided as modular components to facilitate servicing of the melt-containing vessel, the induction coil and the cooling system.

Abstract: An electric induction furnace for heating and melting electrically conductive materials is provided with a lining wear detection system that can detect replaceable furnace lining wear when the furnace is properly operated and maintained.

Abstract: A molten metal holding and pouring box with a rectangular-shaped upper section and a pyramidal-shaped lower section provides a relatively constant flow of molten metal being poured from the box through each of two bottom nozzles into two separate foundry molds at the same time. The two bottom nozzles are contained in a unitary dual nozzle assembly that facilitates replacement as required by wear, or a change in location of the sprue cups in the two separate foundry molds being filled with molten metal.

Abstract: An apparatus and process are provided for controlling the heating and melting of a material that is non-electrically conductive in the solid state and is electrically conductive in the non-solid state. Power is selectively directed between coil sections surrounding different zones of the material in a susceptor vessel by changing the output frequency of the power supply to the coil sections. Coil sections are at least one active coil section, which is connected to the output of the power supply, and at least one passive coil section, which is not connected to the power supply, but is connected in parallel with a tuning capacitor so that the at least one passive coil section can be selectively operated at, or near, resonant frequency when the transition material in the vessel is molten.

Abstract: A clean cell environment for a continuous roll-over electric induction batch casting furnace system is provided where each combination of batch charge, for example an ingot, induction melting (ingot-melt) process and mold-pour process are performed in a clean cell environment and each combination ingot-melt and mold-pour process is traceable as to the identity of the specific ingot, or other charge form (composition) and the mold (fabrication identifier).

Abstract: A fluid latent heat absorption electric induction heater is provided for raising the temperature of a fluid supplied to a fluid-driven turbine in a turbine-driven electric power generation system. The fluid latent heat absorption electric induction heater alternatively transfers heat to the fluid by induced susceptor heating, or a combination of inductor Joule heating and induced susceptor heating. The fluid may be water-steam for powering a steam-driven turbine or another fluid used in a phase change system for driving a fluid-driven turbine in a turbine-driven electric power generation system.

Abstract: An integrated process control installation is provided for electric induction metal melting furnaces with variable furnace states. The integrated process control installation can include supporting charge delivery and slag removal installations, and furnace process operations for process control of melting metal in the furnaces. The variable furnace states, supporting installations, and furnace process operations are controlled by a supporting processing installation, while a robotic apparatus performs the furnace process operations.

Abstract: Apparatus and method are provided for heating and melting of materials by electric induction heating of susceptor components in a crucible of the furnace. The susceptor components comprise at least an array of susceptor rods arranged around the inner perimeter of the crucible. A susceptor base may also be provided in the crucible with connection to one end of the susceptor rods. One or more susceptor tubes may also be used within the interior volume of the crucible. Alternating current flow through one or more induction coils surrounding the exterior of the crucible generate magnetic flux fields that couple with the susceptor components to inductively heat the susceptor components. Heat from the susceptor components transfers to the material in the crucible to heat and melt the material.

Abstract: A molten metal holding and pouring box with a rectangular-shaped upper section and a pyramidal-shaped lower section provides a relatively constant flow of molten metal being poured from the box through each of two bottom nozzles into two separate foundry molds at the same time. The two bottom nozzles are contained in a unitary dual nozzle assembly that facilitates replacement as required by wear, or a change in location of the sprue cups in the two separate foundry molds being filled with molten metal.

Abstract: An electric induction furnace for heating and melting electrically conductive materials is provided with a lining wear detection system that can detect replaceable furnace lining wear when the furnace is properly operated and maintained.

Abstract: The present invention relates to a method of clamping a semiconductor assembly with a desired compression force equally distributed across the opposing surfaces of the devices and associated components of the semiconductor assembly.

Abstract: The present invention relates to a clamping device for compression clamping of one or more semiconductor devices and associated semiconductor components with a desired compression force equally distributed across the opposing surfaces of the devices and associated components. The semiconductor devices and components are located between opposing jaws that are joined together by at least two tie rods, which compressively load the opposing jaws to apply the desired compression force to the semiconductor devices and components. The desired compression force is first achieved in even distribution between independent clamp pressure set point assemblies and the first jaw, where each of the independent clamp pressure set point assemblies is associated with one of the tie rods.

Abstract: Apparatus and method are provided for heating and melting of materials by electric induction heating of susceptor components in a crucible of the furnace. The susceptor components comprise at least an array of susceptor rods arranged around the inner perimeter of the crucible. A susceptor base may also be provided in the crucible with connection to one end of the susceptor rods. One or more susceptor tubes may also be used within the interior volume of the crucible. Alternating current flow through one or more induction coils surrounding the exterior of the crucible generate magnetic flux fields that couple with the susceptor components to inductively heat the susceptor components. Heat from the susceptor components transfers to the material in the crucible to heat and melt the material.

Abstract: An integrated process control installation is provided for electric induction metal melting furnaces with variable furnace states. The integrated process control installation can include supporting charge delivery and slag removal installations, and furnace process operations for process control of melting metal in the furnaces. The variable furnace states, supporting installations, and furnace process operations are controlled by a supporting processing installation, while a robotic apparatus performs the furnace process operations.

Abstract: The present invention relates to a clamping device for compression clamping of one or more semiconductor devices and associated semiconductor components with a desired compression force equally distributed across the opposing surfaces of the devices and associated components. The semiconductor devices and components are located between opposing jaws that are joined together by at least two tie rods, which compressively load the opposing jaws to apply the desired compression force to the semiconductor devices and components. The desired compression force is first achieved in even distribution between independent clamp pressure set point assemblies and the first jaw, where each of the independent clamp pressure set point assemblies is associated with one of the tie rods.

Abstract: An induction coil for inductively heating electrically conductive materials includes a plurality of individual coil turns, each turn lying in a plane substantially perpendicular to a longitudinal axis of the coil and comprising an electrical conductor formed into an annulus. The conductor has first and second terminals for connecting the turn to an electrical circuit. The first and second terminals are adjacent each other at a preselected circumferential position on the annulus and are physically and electrically isolated from each other. The first terminal of one turn is located adjacent and electrically connected to the second terminal of an adjacent turn. The first terminal of a selected one of the plurality of turns forms a first coil terminal and the second terminal of a different selected one of the plurality of turns forms a second coil terminal.

Abstract: The instant invention is directed to a stopper rod spatial control mechanism for use in combination with a bottom discharge holding reservoir for molten metal having a nozzle. The mechanism comprises a base, an outer tube and an inner tube. The outer tube has a longitudinal axis which is perpendicular to the base. The outer tube is swingably mounted about an axis parallel to and spaced away from the longitudinal axis. The inner tube is telescopically mounted within the outer tube. The inner tube is reciprocally movable along the longitudinal axis and is rotatable about the longitudinal axis. A servomotor is mounted at a lower end of the outer tube. A ball screw is connected to and rotated by the motor. A ball nut is affixed to the inner tube and cooperates with the ball screw. A boom having a first end and a second end is affixed to the inner tube adjacent its first end and rotates with the inner tube about the longitudinal axis. A stopper rod depends from the second end of the boom.