Abstract: Nonwoven web products containing sub-micron fibers, and more specifically nonwoven web products having sub-micron fibers formed by fibrillation of polymer films, and nonwoven materials and articles incorporating them, and methods of producing these products.

Abstract: The present invention relates to a method for airborne particle contamination control, comprising: creating a simulation by modeling a turbulent airflow in an environment that includes an equipment of interest; plotting a flow parameter on the simulation to visualize a flow field of air according to a current design; creating an injection point on the simulation for particles in the environment; determining a particle concentration of the particles; determining, by a computing device and from the particle concentration, whether the current design provides contamination control; in response to determining that the current design does not provide contamination control, creating a modified design; and providing the modified design for implementation. The present invention further relates to a computing device for airborne particle contamination control. The present invention still further relates to a non-transitory computer-readable medium for airborne particle contamination control.

Abstract: Processes for producing nonwoven web products containing sub-micron fibers are provided, and more specifically processes for producing nonwoven web products having sub-micron fibers formed by fibrillation of polymer films are provided.

Abstract: Processes for producing nonwoven web products containing sub-micron fibers are provided, and more specifically processes for producing nonwoven web products having sub-micron fibers formed by fibrillation of polymer films are provided.

Abstract: The present invention relates to a method for airborne particle contamination control, comprising: creating a simulation by modeling a turbulent airflow in an environment that includes an equipment of interest; plotting a flow parameter on the simulation to visualize a flow field of air according to a current design; creating an injection point on the simulation for particles in the environment; determining a particle concentration of the particles; determining, by a computing device and from the particle concentration, whether the current design provides contamination control; in response to determining that the current design does not provide contamination control, creating a modified design; and providing the modified design for implementation. The present invention further relates to a computing device for airborne particle contamination control. The present invention still further relates to a non-transitory computer-readable medium for airborne particle contamination control.

Abstract: Nonwoven web products containing sub-micron fibers, and more specifically nonwoven web products having sub-micron fibers formed by fibrillation of polymer films, and nonwoven materials and articles incorporating them, and methods of producing these products.

Abstract: An improved method for creating fibers from a material dissolved in a solvent. In one embodiment, the method includes the steps of feeding a fiber making material dissolved in a solvent through a die including at least two rows of nozzles to form fiber strands. An attenuation medium is provided about the fiber strands. The attenuation medium is provided in a direction that is generally parallel to the fiber strands such that the attenuation medium elongates the fiber strands. The attenuation medium has a relative solvent-vapor content of at least about 50 percent.

Abstract: An apparatus for producing sub-micron fibers, and more specifically an apparatus for effecting formation of sub-micron fibers by fibrillation of polymer films, and nonwoven materials and articles incorporating them.

Abstract: An apparatus for producing sub-micron fibers, and more specifically an apparatus for effecting formation of sub-micron fibers by fibrillation of polymer films, and nonwoven materials and articles incorporating them.

Abstract: Rotary spinning processes, more particularly processes for making hydroxyl polymer-containing fibers using a rotary spinning die, hydroxyl polymer-containing fibers made by the processes and webs made with the hydroxyl polymer-containing fibers are provided.

Abstract: A process and apparatus for producing sub-micron fibers, and more specifically a process and apparatus for effecting formation of sub-micron fibers by fibrillation of polymer films, and nonwoven materials and articles incorporating them.

Abstract: Rotary spinning processes, more particularly processes for making hydroxyl polymer-containing fibers using a rotary spinning die, hydroxyl polymer-containing fibers made by the processes and webs made with the hydroxyl polymer-containing fibers are provided.

Abstract: A process and apparatus for producing sub-micron fibers, and more specifically a process and apparatus for effecting formation of sub-micron fibers by fibrillation of polymer films, and nonwoven materials and articles incorporating them.

Abstract: A process for making non-thermoplastic starch fibers comprises the steps of: (a) providing a non-thermoplastic starch composition comprising from about 50% to about 75% by weight of modified starch and from about 25% to about 50% of water and having a shear viscosity within the at least one nozzle from about 1 to about 80 Pascals·second at the processing temperature and at a shear rate of 3,000 sec?1; (b) extruding the non-thermoplastic starch composition through at least one extrusion nozzle terminating with a nozzle tip, thereby forming at least one embryonic starch fiber; (c) attenuating the at least one embryonic starch fiber with an attenuating air having an average velocity at the nozzle tip greater than about 30 meters per second, to cause the fiber to form an average equivalent diameter of less than about 20 microns; (d) dewatering the at least one embryonic starch fiber to a consistency of from about 70% to about 99% by weight, thereby producing at least one non-thermoplastic starch fiber, wherein th

Abstract: An improved method for creating fibers from a material dissolved in a solvent. In one embodiment, the method includes the steps of feeding a fiber making material dissolved in a solvent through a die including at least two rows of nozzles to form fiber strands. An attenuation medium is provided about the fiber strands. The attenuation medium is provided in a direction that is generally parallel to the fiber strands such that the attenuation medium elongates the fiber strands. The attenuation medium has a relative solvent-vapor content of at least about 50 percent.

Abstract: The present invention is directed to an apparatus for forming fibers. One embodiment of the apparatus includes a die assembly having a plurality of nozzles, one or more attenuation medium passages and a cover plate. The cover plate has a cover plate opening into which one or more of the nozzles may extend. The attenuation medium passages have a minimum cross-sectional area and the cover plate opening has a limiting cross-sectional area such that the minimum cross-sectional area of the attenuation medium passages is greater than the limiting cross-sectional area of the cover plate opening.

Abstract: Rotary spinning processes, more particularly processes for making hydroxyl polymer-containing fibers using a rotary spinning die, hydroxyl polymer-containing fibers made by the processes and webs made with the hydroxyl polymer-containing fibers are provided.

Abstract: A process for making non-thermoplastic starch fibers comprises the steps of: (a) providing a non-thermoplastic starch composition comprising from about 50% to about 75% by weight of modified starch and from about 25% to about 50% of water and having a shear viscosity within the at least one nozzle from about 1 to about 80 Pascals-second at the processing temperature and at a shear rate of 3,000 sec−1; (b) extruding the non-thermoplastic starch composition through at least one extrusion nozzle terminating with a nozzle tip, thereby forming at least one embryonic starch fiber; (c) attenuating the at least one embryonic starch fiber with an attenuating air having an average velocity at the nozzle tip greater than about 30 meters per second, to cause the fiber to form an average equivalent diameter of less than about 20 microns; (d) dewatering the at least one embryonic starch fiber to a consistency of from about 70% to about 99% by weight, thereby producing at least one non-thermoplastic starch fiber, wher

Abstract: The present invention is directed to an apparatus and method for forming fibers. One embodiment of the apparatus includes a die assembly having a plurality of nozzles, one or more attenuation medium passages and a cover plate. The cover plate has a cover plate opening into which one or more of the nozzles may extend. The attenuation medium passages have a minimum cross-sectional area and the cover plate opening has a limiting cross-sectional area such that the minimum cross-sectional area of the attenuation medium passages is greater than the limiting cross-sectional area of the cover plate opening. The method of the present invention may also include providing a die that creates a low internal pressure drop, cooling the attenuation medium upon exit of the die and/or providing an attenuation medium with a high relative solvent-vapor content in the attenuation region.

Abstract: A process for making non-thermoplastic starch fibers comprises the steps of: (a) providing a non-thermoplastic starch composition comprising from about 50% to about 75% by weight of modified starch and from about 25% to about 50% of water and having a shear viscosity within the at least one nozzle from about 1 to about 80 Pascals·second at the processing temperature and at a shear rate of 3,000 sec−1; (b) extruding the non-thermoplastic starch composition through at least one extrusion nozzle terminating with a nozzle tip, thereby forming at least one embryonic starch fiber; (c) attenuating the at least one embryonic starch fiber with an attenuating air having an average velocity at the nozzle tip greater than about 30 meters per second, to cause the fiber to form an average equivalent diameter of less than about 20 microns; (d) dewatering the at least one embryonic starch fiber to a consistency of from about 70% to about 99% by weight, thereby producing at least one non-thermoplastic starch fibe