Patents by Inventor Sayuri Hada

Sayuri Hada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230154887
    Abstract: An apparatus for injecting solder material in via holes located in a top surface of a wafer is provided. The apparatus includes an injection head having a contact surface for contacting the top surface of the wafer, and at least one aperture for injecting the solder material though the injection head into the via holes. The apparatus further includes an evacuating device connected to the injection head for evacuating gas from the via holes. The injection head has a chamfer part on an edge of a contact surface contacting the top surface of the wafer.
    Type: Application
    Filed: November 18, 2021
    Publication date: May 18, 2023
    Inventors: Sayuri Hada, Toyohiro Aoki, Takashi Hisada, Shintaro Yamamichi
  • Patent number: 10679916
    Abstract: There is provided a circuit module where a sufficient amount of underfill resin may be supplied to corner portions of a semiconductor chip. A circuit module includes a circuit board provided with a plurality of electrode pads on a surface of the board, a semiconductor chip arranged on the board, the chip including a surface and a back surface, where each of a plurality of solder bumps and provided on the back surface is solder joined to a corresponding one of the plurality of electrode pads, and an underfill provided between the surface of the board and the back surface of the chip. Furthermore, the chip includes an eaves portion of a predetermined thickness at an outer periphery of the surface, and the underfill forms a fillet extending from a bottom surface of the eaves portion to the surface of the board along a side wall of the chip.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: June 9, 2020
    Assignee: International Business Machines Corporation
    Inventors: Akihiro Horibe, Sayuri Hada, Kuniaki Sueoka
  • Patent number: 10593616
    Abstract: A via structure for electric connection is disclosed. The via structure includes a substrate that has a first surface and a via hole opened to the first surface. The via structure includes also a stress buffer layer disposed on the first surface of the substrate, which has an opening aligned to the via hole of the substrate. The via structure further includes a conductive body formed in the via hole of the substrate at least up to the level of the first surface of the substrate. In the via structure, the stress buffer layer receives the conductive body extending into the opening over the level of the first surface of the substrate and/or covers, at least in part, the edge of the first surface around the via hole of the substrate.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: March 17, 2020
    Assignee: Tessera, Inc.
    Inventors: Toyohiro Aoki, Takashi Hisada, Akihiro Horibe, Sayuri Hada, Eiji I. Nakamura, Kuniaki Sueoka
  • Patent number: 10595399
    Abstract: An organic substrate includes a core layer including organic materials; a first buildup layer on a top surface of the core layer; a second buildup layer on a bottom surface of the core layer; and at least one correction layer formed on at least one part of surfaces of the first buildup layer and the second buildup layer, wherein the correction layer has a thickness which has been calculated using properties of constituent materials including the coefficient of thermal expansion (CTE) and the Young's modulus of the core layer, and CTEs and the Young's modulus of the first and the second buildup layers for reducing warpage of the organic substrate.
    Type: Grant
    Filed: January 16, 2018
    Date of Patent: March 17, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Sayuri Hada, Hiroyuki Mori, Keishi Okamoto
  • Publication number: 20190214339
    Abstract: Methods for fabricating a via structure are disclosed. In one method, fabricating the via structure includes disposing a stress buffer layer on a first surface of a substrate. The stress buffer layer has an opening aligned to a via hole of the substrate. The method further includes filling the via hole with a conductive material at least up to the first surface of the substrate. The stress buffer layer reduces stress generated due to coefficient of thermal expansion mismatch associated with the via hole and the substrate, and the conductive material extends into the opening over the level of the first surface of the substrate and/or covers, at least in part, the edge of the first surface of the substrate around the via hole.
    Type: Application
    Filed: March 14, 2019
    Publication date: July 11, 2019
    Inventors: Toyohiro Aoki, Takashi Hisada, Akihiro Horibe, Sayuri Hada, Eiji I. Nakamura, Kuniaki Sueoka
  • Patent number: 10325839
    Abstract: A via structure for electric connection is disclosed. The via structure includes a substrate that has a first surface and a via hole opened to the first surface. The via structure includes also a stress buffer layer disposed on the first surface of the substrate, which has an opening aligned to the via hole of the substrate. The via structure further includes a conductive body formed in the via hole of the substrate at least up to the level of the first surface of the substrate. In the via structure, the stress buffer layer receives the conductive body extending into the opening over the level of the first surface of the substrate and/or covers, at least in part, the edge of the first surface around the via hole of the substrate.
    Type: Grant
    Filed: April 6, 2017
    Date of Patent: June 18, 2019
    Assignee: International Business Machines Corporation
    Inventors: Toyohiro Aoki, Takashi Hisada, Akihiro Horibe, Sayuri Hada, Eiji I. Nakamura, Kuniaki Sueoka
  • Publication number: 20190053370
    Abstract: An organic substrate includes a core layer including organic materials; a first buildup layer on a top surface of the core layer; a second buildup layer on a bottom surface of the core layer; and at least one correction layer formed on at least one part of surfaces of the first buildup layer and the second buildup layer, wherein the correction layer has a thickness which has been calculated using properties of constituent materials including the coefficient of thermal expansion (CTE) and the Young's modulus of the core layer, and CTEs and the Young's modulus of the first and the second buildup layers for reducing warpage of the organic substrate.
    Type: Application
    Filed: January 16, 2018
    Publication date: February 14, 2019
    Inventors: Sayuri Hada, Hiroyuki Mori, Keishi Okamoto
  • Publication number: 20180366388
    Abstract: There is provided a circuit module where a sufficient amount of underfill resin may be supplied to corner portions of a semiconductor chip. A circuit module includes a circuit board provided with a plurality of electrode pads on a surface of the board, a semiconductor chip arranged on the board, the chip including a surface and a back surface, where each of a plurality of solder bumps and provided on the back surface is solder joined to a corresponding one of the plurality of electrode pads, and an underfill provided between the surface of the board and the back surface of the chip. Furthermore, the chip includes an eaves portion of a predetermined thickness at an outer periphery of the surface, and the underfill forms a fillet extending from a bottom surface of the eaves portion to the surface of the board along a side wall of the chip.
    Type: Application
    Filed: August 23, 2018
    Publication date: December 20, 2018
    Applicant: International Business Machines Corporation
    Inventors: Akihiro HORIBE, Sayuri HADA, Kuniaki SUEOKA
  • Publication number: 20180294214
    Abstract: A via structure for electric connection is disclosed. The via structure includes a substrate that has a first surface and a via hole opened to the first surface. The via structure includes also a stress buffer layer disposed on the first surface of the substrate, which has an opening aligned to the via hole of the substrate. The via structure further includes a conductive body formed in the via hole of the substrate at least up to the level of the first surface of the substrate. In the via structure, the stress buffer layer receives the conductive body extending into the opening over the level of the first surface of the substrate and/or covers, at least in part, the edge of the first surface around the via hole of the substrate.
    Type: Application
    Filed: December 21, 2017
    Publication date: October 11, 2018
    Inventors: Toyohiro Aoki, Takashi Hisada, Akihiro Horibe, Sayuri Hada, Eiji I. Nakamura, Kuniaki Sueoka
  • Publication number: 20180294213
    Abstract: A via structure for electric connection is disclosed. The via structure includes a substrate that has a first surface and a via hole opened to the first surface. The via structure includes also a stress buffer layer disposed on the first surface of the substrate, which has an opening aligned to the via hole of the substrate. The via structure further includes a conductive body formed in the via hole of the substrate at least up to the level of the first surface of the substrate. In the via structure, the stress buffer layer receives the conductive body extending into the opening over the level of the first surface of the substrate and/or covers, at least in part, the edge of the first surface around the via hole of the substrate.
    Type: Application
    Filed: April 6, 2017
    Publication date: October 11, 2018
    Inventors: Toyohiro Aoki, Takashi Hisada, Akihiro Horibe, Sayuri Hada, Eiji I. Nakamura, Kuniaki Sueoka
  • Patent number: 10074583
    Abstract: There is provided a circuit module where a sufficient amount of underfill resin may be supplied to corner portions of a semiconductor chip. A circuit module includes a circuit board provided with a plurality of electrode pads on a surface of the board, a semiconductor chip arranged on the board, the chip including a surface and a back surface, where each of a plurality of solder bumps and provided on the back surface is solder joined to a corresponding one of the plurality of electrode pads, and an underfill provided between the surface of the board and the back surface of the chip. Furthermore, the chip includes an eaves portion of a predetermined thickness at an outer periphery of the surface, and the underfill forms a fillet extending from a bottom surface of the eaves portion to the surface of the board along a side wall of the chip.
    Type: Grant
    Filed: October 30, 2015
    Date of Patent: September 11, 2018
    Assignee: International Business Machines Corporation
    Inventors: Akihiro Horibe, Sayuri Hada, Kuniaki Sueoka
  • Patent number: 9967971
    Abstract: A method for reducing warpage on an organic substrate. The method includes: preparing an organic substrate, which includes (i) a core layer having an organic material, (ii) a first buildup layer on a front surface of the core layer, and (iii) a second buildup layer on a back surface of the core layer, measuring warpage of the organic substrate, calculating a thickness of a correction layer for reducing the warpage using properties of constituent materials including the coefficient of thermal expansion (CTE) and the Young's modulus of the core layer, and CTEs and the Young's modulus of the first and the second buildup layers, and forming at least one correction layer having the thickness on at least one part of surfaces of the first buildup layer and the second buildup layer. A system and an organic substrate is also provided.
    Type: Grant
    Filed: November 12, 2015
    Date of Patent: May 8, 2018
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Sayuri Hada, Hiroyuki Mori, Keishi Okamoto
  • Patent number: 9672323
    Abstract: A method that minimizes adjustment of a wiring layer in reducing a warpage of a multilayered substrate and enables location of a part of a wiring layer that needs correction in order to reduce the warpage. The difference in average coefficient of thermal expansion, ??, varies in a substrate. The method focuses in on the difference in ?? with a great length scale (low frequency) having a relatively significant effect on the warpage compared to the difference in ?? with a smaller length scale (high frequency) and corrects only the difference in ?? with a greater length scale. The distribution of the difference in ?? in a plane of substrate is determined. Then digital filtering is performed to extract only the difference in ?? with a low frequency and the difference in ?? between before and after correction, thereby revealing a part that requires correction.
    Type: Grant
    Filed: March 31, 2016
    Date of Patent: June 6, 2017
    Assignee: International Business Machines Corporation
    Inventors: Sayuri Hada, Keiji Matsumoto
  • Publication number: 20170142825
    Abstract: A method for reducing warpage on an organic substrate. The method includes: preparing an organic substrate, which includes (i) a core layer having an organic material, (ii) a first buildup layer on a front surface of the core layer, and (iii) a second buildup layer on a back surface of the core layer, measuring warpage of the organic substrate, calculating a thickness of a correction layer for reducing the warpage using properties of constituent materials including the coefficient of thermal expansion (CTE) and the Young's modulus of the core layer, and CTEs and the Young's modulus of the first and the second buildup layers, and forming at least one correction layer having the thickness on at least one part of surfaces of the first buildup layer and the second buildup layer. A system and an organic substrate is also provided.
    Type: Application
    Filed: November 12, 2015
    Publication date: May 18, 2017
    Inventors: Sayuri Hada, Hiroyuki Mori, Keishi Okamoto
  • Patent number: 9568405
    Abstract: The present invention includes the following steps: setting the thickness of an interposer to an initial value; determining the axial force of the interposer and the radius of curvature of the warpage caused by the difference in the thermal expansion coefficients of the supporting substrate, the joined layer and the interposer at the set thickness; determining the absolute value of the stress on the chip-connecting surface of the interposer from the stress due to the axial force of the interposer and the stress due to the warpage using the determined axial force and the radius of curvature; determining whether or not the absolute value of the stress is within a tolerance; changing the thickness of the interposer by a predetermined value; and confirming the set thickness as the thickness of the interposer when the determined absolute value of the stress is within the tolerance.
    Type: Grant
    Filed: November 26, 2014
    Date of Patent: February 14, 2017
    Assignee: International Business Machines Corporation
    Inventors: Sayuri Hada, Akihiro Horibe, Keiji Matsumoto
  • Publication number: 20160217247
    Abstract: A method that minimizes adjustment of a wiring layer in reducing a warpage of a multilayered substrate and enables location of a part of a wiring layer that needs correction in order to reduce the warpage. The difference in average coefficient of thermal expansion, ??, varies in a substrate. The method focuses in on the difference in ?? with a great length scale (low frequency) having a relatively significant effect on the warpage compared to the difference in ?? with a smaller length scale (high frequency) and corrects only the difference in ?? with a greater length scale. The distribution of the difference in ?? in a plane of substrate is determined. Then digital filtering is performed to extract only the difference in ?? with a low frequency and the difference in ?? between before and after correction, thereby revealing a part that requires correction.
    Type: Application
    Filed: March 31, 2016
    Publication date: July 28, 2016
    Inventors: Sayuri Hada, Keiji Matsumoto
  • Patent number: 9384314
    Abstract: A method that minimizes adjustment of a wiring layer in reducing a warpage of a multilayered substrate and enables location of a part of a wiring layer that needs correction in order to reduce the warpage. The difference in average coefficient of thermal expansion, ??, varies in a substrate. The method focuses in on the difference in ?? with a great length scale (low frequency) having a relatively significant effect on the warpage compared to the difference in ?? with a smaller length scale (high frequency) and corrects only the difference in ?? with a greater length scale. The distribution of the difference in ?? in a plane of substrate is determined. Then digital filtering is performed to extract only the difference in ?? with a low frequency and the difference in ?? between before and after correction, thereby revealing a part that requires correction.
    Type: Grant
    Filed: February 28, 2014
    Date of Patent: July 5, 2016
    Assignee: International Business Machines Corporation
    Inventors: Sayuri Hada, Keiji Matsumoto
  • Publication number: 20160141218
    Abstract: There is provided a circuit module where a sufficient amount of underfill resin may be supplied to corner portions of a semiconductor chip. A circuit module includes a circuit board provided with a plurality of electrode pads on a surface of the board, a semiconductor chip arranged on the board, the chip including a surface and a back surface, where each of a plurality of solder bumps and provided on the back surface is solder joined to a corresponding one of the plurality of electrode pads, and an underfill provided between the surface of the board and the back surface of the chip. Furthermore, the chip includes an eaves portion of a predetermined thickness at an outer periphery of the surface, and the underfill forms a fillet extending from a bottom surface of the eaves portion to the surface of the board along a side wall of the chip.
    Type: Application
    Filed: October 30, 2015
    Publication date: May 19, 2016
    Inventors: Akihiro HORIBE, Sayuri HADA, Kuniaki SUEOKA
  • Patent number: 9179579
    Abstract: [Problem] To reduce thermal resistance between a heating body and a radiating body. [Solving Means] Provided is a sheet having a high thermal conductivity and flexibility, in which graphite layers and elastic layers are stacked alternately, and each of ends of the graphite layer in its surface direction or each of ends of a graphene protrudes from an end of the elastic layer and bends so as to cover at least a part of the end of the elastic layer. By placing a sheet of the present invention in a space (gap) between a heating body and a radiating body, thermal resistance at the gap, especially contact thermal resistance on a joint surface, can be reduced even in the case where flatness of a surface of the heating body or a surface of the radiating body is small.
    Type: Grant
    Filed: June 6, 2007
    Date of Patent: November 3, 2015
    Assignee: International Business Machines Corporation
    Inventors: Sayuri Hada, Kuniaki Sueoka, Yoichi Taira
  • Publication number: 20150248516
    Abstract: A method that minimizes adjustment of a wiring layer in reducing a warpage of a multilayered substrate and enables location of a part of a wiring layer that needs correction in order to reduce the warpage. The difference in average coefficient of thermal expansion, ??, varies in a substrate. The method focuses in on the difference in ?? with a great length scale (low frequency) having a relatively significant effect on the warpage compared to the difference in ?? with a smaller length scale (high frequency) and corrects only the difference in ?? with a greater length scale. The distribution of the difference in ?? in a plane of substrate is determined. Then digital filtering is performed to extract only the difference in ?? with a low frequency and the difference in ?? between before and after correction, thereby revealing a part that requires correction.
    Type: Application
    Filed: February 28, 2014
    Publication date: September 3, 2015
    Applicant: International Business Machines Corporation
    Inventors: Sayuri Hada, Keiji Matsumoto