Abstract: A method of embedding RF equipment in a reusable material handing apparatus for the purposes of managing the apparatus with the device is described. In one embodiment, the RF equipment includes a low cost RFID tag, label, placard or like, which is incorporated into the apparatus. Each RFID device responds to a management radio frequency signal with a unique reply to wirelessly identify the individual apparatus. RFID tags, labels, placards and the like typically comprise a first substrate layer to support the components of the RFID device and a second laminate layer to cover the RFID device and provide a printable surface for a serial number, trade name, bar code, manufacture date, country of origin and the like. The methods involve embedding RFID devices into the apparatus during the original manufacture or assembly and disassembly of the apparatus.

Abstract: A material handling apparatus including pallets developed to operate in radio frequency rich environments. Pallets are provided having at least one large compartment capable of enclosing at least one electronic device or a package populated with a plurality of devices. The devices include RFID pallet tags that communicate with RFID item tags and RFID beacon tags positioned within distributed RFID networks. The devices include sensors to monitor pallet conditions to which a pallet management system is responsive. The devices include wireless transceivers for communicating indicative information through LAN, WLAN and Cellular communications networks. An antenna array operating on different radio frequency signals is provided. The apparatus includes a power resource in order to facilitate long term autonomous operation.

Abstract: A material handling apparatus including pallets developed to operate in radio frequency rich environments. Pallets are provided having at least one large compartment capable of enclosing at least one electronic device or a package populated with a plurality of devices. The devices include RFID pallet tags that communicate with RFID item tags and RFID beacon tags positioned within distributed RFID networks. The devices include sensors to monitor pallet conditions to which a pallet management system is responsive. The devices include wireless transceivers for communicating indicative information through LAN, WLAN and Cellular communications networks. An antenna array operating on different radio frequency signals is provided. The apparatus includes a power resource in order to facilitate long term autonomous operation.

Abstract: An apparatus has a communications device associated therewith. In another aspect of the present invention, a pallet is made from thermoformed polymeric sheets with an attached communications device. A further aspect of the present invention provides a radio frequency identification device attached to an apparatus. In still another aspect of the present invention, a communications device is incorporated into one or more sheets of a pallet or other container prior to forming. Methods of making and using a thermoformed pallet and container, having a communications device, are also provided.

Abstract: An industrial platform for material handling, such as a plastic pallet, is constructed of three scuffed thermoplastic sheets, including exterior intumescent polymeric surfaces for resisting the spread of combustion flames and insulating the interior surfaces from the high temperature of fire. The pallet is reinforced with optional rigidifying structures without article modification. Pallet members are joined with snap together features providing an assembled article. The pallet includes handles for ergonomic manipulation by workers and is readily adapted to receive a number of unitization accessories for enhancing material handling operations.

Abstract: An industrial platform for material handling, such as a plastic pallet, is constructed of three scuffed thermoplastic sheets, including exterior intumescent polymeric surfaces for resisting the spread of combustion flames and insulating the interior surfaces from the high temperature of fire. The pallet is reinforced with optional rigidifying structures without article modification. Pallet members are joined with snap together features providing an assembled article. The pallet includes handles for ergonomic manipulation by worker, and is readily adapted to receive a number of unitization accessories for enhancing material handling operations.

Abstract: The inventions involve material handling apparatus developed to operate in radio frequency rich environments. Articles are provided having at least one large compartment capable of enclosing at least one electronic device or a package populated with a plurality of devices. RFID tags are also provided having three antenna arrays situated on three planes to improve electromagnetic and electrostatic coupling with an external distributed network of devices. Pallets are provided with cellular communications devices to provide track and trace functionality. Sensors and actuators are used in connection with the material handling apparatus.

Abstract: A halogen free fire resistant RF transparent polymer pallet has attenuated electrical resistance. A pallet body has a fire resistant layer and a substrate supporting the fire resistant layer. The fire resistant layer includes fire retardant materials, such as Al(OH)3, Mg(OH)2, intercalated graphite, zinc borate, and antimony oxide. The substrate is substantially free of the fire retardant materials to reduce the density and the electrical resistance of the pallet body. The fire resistant layer is substantially thinner than the substrate to lower RF distortion effects on RF transponder communications from additives and the conductive materials within an RF tracking system.

Abstract: Articles constructed of a plurality of scuffed sheets have improved sheet-to-sheet bond strength and surfaces with high coefficients of friction. Articles constructed out of three scuffed sheets include exterior intumescent polymeric surfaces resisting the spread of combustion flames and insulating the interior surfaces from the high temperature of fire. Articles include electronic apparatus sending an emergency 911 call to a remote monitoring station. Articles are advantageously reinforced with optional rigidifying structures without article modification. Members are joined with snap together features providing an assembled article. Articles include handles for ergonomic manipulation by workers. Articles include elements amenably receiving unitization accessories. The article improvements are demonstrated in the form of industrial platforms, particularly material handling pallets.

Abstract: A pallet is made from thermoformed polymeric sheets with an attached communications device. A further aspect of the present invention includes a radio frequency identification device attached to an apparatus. In still another aspect of the present invention, a communications device is incorporated into one or more sheets of a pallet or other container prior to forming. Methods of making and using a thermoformed pallet and container having a communications device are also provided.

Abstract: An industrial platform for material handling, such as a plastic pallet, is constructed of three scuffed thermoplastic sheets, including exterior intumescent polymeric surfaces for resisting the spread of combustion flames and insulating the interior surfaces from the high temperature of fire. The pallet is reinforced with optional rigidifying structures without article modification. Pallet members are joined with snap together features providing an assembled article. The pallet includes handles for ergonomic manipulation by worker, and is readily adapted to receive a number of unitization accessories for enhancing material handling operations.

Abstract: An apparatus has a communications device associated therewith. In another aspect of the present invention, a pallet is made from thermoformed polymeric sheets with an attached communications device. A further aspect of the present invention provides a radio frequency identification device attached to an apparatus. In still another aspect of the present invention, a communications device is incorporated into one or more sheets of a pallet or other container prior to forming. Methods of making and using a thermoformed pallet and container, having a communications device, are also provided.

Abstract: An apparatus has a communications device associated therewith. In another aspect of the present invention, a pallet is made from thermoformed polymeric sheets with an attached communications device. A further aspect of the present invention provides a radio frequency identification device attached to an apparatus. In still another aspect of the present invention, a communications device is incorporated into one or more sheets of a pallet or other container prior to forming. Methods of making and using a thermoformed pallet and container, having a communications device, are also provided.

Abstract: An apparatus has a communications device associated therewith. In another aspect of the present invention, a pallet is made from thermoformed polymeric sheets with an attached communications device. A further aspect of the present invention provides a radio frequency identification device attached to an apparatus. In still another aspect of the present invention, a communications device is incorporated into one or more sheets of a pallet or other container prior to forming. Methods of making and using a thermoformed pallet and container, having a communications device, are also provided.

Abstract: A thermoforming machine for manufacturing triple sheet thermoplastic articles is disclosed. The thermoforming machine comprises three controllable ovens for heating three sheets to a heat deformable temperature, three shape giving molds for separately thermoforming each sheet in succession, and forging-like means to compress the three thermoformed sheets into a unitary article. The three sheets are thermoformed and compressed together in a form station comprising upper and lower platens. Acting with the upper platen is a mold shuttle system for moving two of three molds into position relative the thermoforming and forging-like operations of the apparatus.

Abstract: A fuel tank and method of making the same having three polymeric sheet members arranged in a stacked relationship to define a first volume and a second volume. The first volume being separate from said second volume to provide a number of advantages, such as a barrier to prevent puncture, minimize vapor release, aid in cooling, define a reserve cavity, minimize fluid movement, and the like.

Abstract: A fuel tank and method of making the same having three polymeric sheet members arranged in a stacked relationship to define a first volume and a second volume. The first volume being separate from said second volume to provide a number of advantages, such as a barrier to prevent puncture, minimize vapor release, aid in cooling, define a reserve cavity, minimize fluid movement, and the like.

Abstract: A thermoforming machine for manufacturing triple sheet thermoplastic articles is disclosed. The thermoforming machine comprises three controllable ovens for heating three sheets to a heat deformable temperature, three shape giving molds for separately thermoforming each sheet in succession, and forging-like means to compress the three thermoformed sheets into a unitary article. The three sheets are thernoforned and compressed together in a form station comprising upper and lower platens. Acting with the upper platen is a mold shuttle system for moving two of three molds into position relative the thermoforming and forging-like operations of the apparatus.

Abstract: An apparatus has a communications device associated therewith. In another aspect of the present invention, a pallet is made from thermoformed polymeric sheets with an attached communications device. A further aspect of the present invention provides a radio frequency identification device attached to an apparatus. In still another aspect of the present invention, a communications device is incorporated into one or more sheets of a pallet or other container prior to forming. Methods of making and using a thermoformed pallet and container, having a communications device, are also provided.

Abstract: A hard cover for the open bed of a pickup truck is thermoformed from two sheets of heat deformable plastic material. The top sheet has a slightly crowned surface and four depending walls defining a perimeter lip corresponding to the top ledge of a pickup truck bed. The bottom sheet reinforces the top sheet and is itself slightly crowned and includes four walls. The bottom sheet includes prop support members which depend below the margin defined by the perimeter lip of the hard cover. The perimeter lip of the hard cover may be adapted to reside within a range of similarity sized pickup truck bed rail margins, so that one hard cover can be utilized on several truck models. The hard cover may also be associated with a molded platform that overlays and closely conforms to the bed rails of a truck bed to provide a protective truck bed cover assembly. The molded platform is provided with a channel to receive the lip of the hard cover to provide a seal.