Patents by Inventor Scott Costa

Scott Costa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20070151360
    Abstract: An expandable tubular member.
    Type: Application
    Filed: October 30, 2006
    Publication date: July 5, 2007
    Applicant: Shell Oil Company
    Inventors: Lev Ring, Andrei Filippov, Robert Cook, Mark Shuster, Kevin Waddell, Jose Menchaca, Edwin Zwald, Malcolm Gray, Grigoriy Grinberg, Scott Costa
  • Publication number: 20070056743
    Abstract: A method of radially expanding and plastically deforming a tubular assembly comprising a first tubular member, a second tubular member, and a mechanical coupling for coupling the first tubular member to the second tubular member, the method comprising placing the mechanical coupling in tension; and then radially expanding and plastically deforming the mechanical coupling. It is emphasized that this abstract is provided to comply with the rules requiring an abstract to allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure; and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims under 37 CFR 1.72.
    Type: Application
    Filed: September 1, 2004
    Publication date: March 15, 2007
    Applicant: ENVENTURE GLOBAL TECHNOLOGY
    Inventor: Scott Costa
  • Publication number: 20070039742
    Abstract: An expandable tubular coupling apparatus includes a first expandable tubular member, a second expandable tubular member, and means for coupling the first expandable tubular member to the second expandable tubular member.
    Type: Application
    Filed: July 27, 2006
    Publication date: February 22, 2007
    Applicant: Enventure Global Technology, LLC
    Inventor: Scott Costa
  • Publication number: 20070034383
    Abstract: An apparatus and method for radially expanding a wellbore casing using an expansion mandrel and a rotary expansion tool.
    Type: Application
    Filed: March 15, 2004
    Publication date: February 15, 2007
    Inventors: Mark Shuster, Scott Costa
  • Publication number: 20060283603
    Abstract: An expandable tubular member.
    Type: Application
    Filed: September 7, 2004
    Publication date: December 21, 2006
    Applicant: Enventure Global Technology, LLC
    Inventors: Mark Shuster, Kevin Waddell, Edwin Zwald, Vladimir Didyk, Malcolm Gray, Scott Costa, Grigory Greenberg
  • Publication number: 20060272826
    Abstract: An apparatus and method for radially expanding a wellbore using an adaptive expansion system.
    Type: Application
    Filed: March 17, 2004
    Publication date: December 7, 2006
    Applicant: Enventure Golbal Technology
    Inventors: Mark Shuster, Scott Costa
  • Publication number: 20060208488
    Abstract: A radially expandable multiple tubular member apparatus includes a first tubular member and a second tubular member engaged with the first tubular member forming a joint. A sleeve overlaps and couples the first and second tubular members at the joint.
    Type: Application
    Filed: August 17, 2005
    Publication date: September 21, 2006
    Applicant: Enventure Global Technology
    Inventor: Scott Costa
  • Patent number: 7086669
    Abstract: Connectors and connections that enhance mechanical and sealing engagement between the ends of tubular bodies that are radially expanded by a forging tool. The connectors are designed to maintain or restore mechanical and sealing engagement following expansion. The connections are made by joining components that exhibit different spring back characteristics following mechanical deformation. Dissimilar material may be used for the connectors or the connected components can be made of the same materials but dimensioned and configured to exert an interfering force between engaged components following expansion. In operation, a material or component with a high spring back characteristic is positioned adjacent a material or component having a lower spring back characteristic. Following passage of a forging tool, the expanded components spring back differently toward their original unexpanded dimensions to produce the enhanced seal or mechanical engagement.
    Type: Grant
    Filed: November 7, 2002
    Date of Patent: August 8, 2006
    Assignee: Grant Prideco, L.P.
    Inventors: M. Edward Evans, D. Scott Costa, Richard W. DeLange
  • Publication number: 20060162937
    Abstract: A tubular sleeve is coupled to and overlaps the threaded connection between a pair of adjacent tubular members.
    Type: Application
    Filed: June 24, 2003
    Publication date: July 27, 2006
    Inventors: Scott Costa, Joel Hockaday, Kevin Waddell, Lev Ring, Michael Bullock, Robert Cook, Larry Kendziora, David Brisco, Tance Jackson, Vikram Rao
  • Publication number: 20060113085
    Abstract: A tubular sleeve is coupled to and overlaps the threaded connection between a pair of adjacent tubular members.
    Type: Application
    Filed: July 1, 2003
    Publication date: June 1, 2006
    Inventors: Scott Costa, Joel Hockaday, Kevin Waddell, Ley Ring, Michael Bullock, Robert Cook, Larry Kendziora, David Brisco, Tance Jackson, Vikram Rao
  • Publication number: 20060113086
    Abstract: A protective sleeve for expandable tubulars.
    Type: Application
    Filed: August 18, 2003
    Publication date: June 1, 2006
    Inventors: Scott Costa, Lev Ring, Jose Menchaca
  • Publication number: 20060090902
    Abstract: A tubular sleeve is coupled to and overlaps the threaded connection between a pair of adjacent tubular members.
    Type: Application
    Filed: March 4, 2003
    Publication date: May 4, 2006
    Inventors: Scott Costa, Joel Hockaday, Kevin Waddell, Lev Ring, Michael Bullock, Robert Cook, Larry Kendziora, David Brisco, Tance Jackson
  • Publication number: 20060065406
    Abstract: A method of forming a wellbore casing within a borehole that traverses a subterranean formation, is provided by assembling a tubular liner by coupling a multi-layer tubular insert assembly to a threaded portion of a first tubular member, and coupling a threaded portion of a second tubular member to the threaded portion of the first tubular member and the multi-layer tubular insert. The tubular liner assembly is positioned within the borehole; and the tubular liner assembly within the borehole is radially expanded and plastically deformed. The multi-layer tubular insert includes a first tubular insert having a first modulus of elasticity; and a second tubular insert coupled to the first tubular insert having a second modulus of elasticity. The first modulus of elasticity is different from the second modulus of elasticity.
    Type: Application
    Filed: January 30, 2003
    Publication date: March 30, 2006
    Inventors: Mark Shuster, Lev Ring, Scott Costa
  • Publication number: 20060032640
    Abstract: A tubular sleeve is coupled to and overlaps the threaded connection between a pair of adjacent tubular members.
    Type: Application
    Filed: March 31, 2003
    Publication date: February 16, 2006
    Applicant: TODD MATTINGLY HAYNES AND BOONE, L.L.P.
    Inventors: Scott Costa, Joel Hockaday, Kevin Waddell, Michael Bullock, Robert Cook, Larry Kendziora, David Brisco
  • Publication number: 20050236159
    Abstract: A threaded connection for expandable tubulars.
    Type: Application
    Filed: August 18, 2003
    Publication date: October 27, 2005
    Inventors: Scott Costa, Lev Ring, Jose Menchaca
  • Publication number: 20050015963
    Abstract: A tubular sleeve is coupled to and overlaps the threaded connection between a pair of adjacent tubular members.
    Type: Application
    Filed: December 10, 2002
    Publication date: January 27, 2005
    Inventors: Scott Costa, Joel Hockaday, Kevin Waddell, Lev Ring, Michael Bullock, Robert Cook, Larry Kendziora, David Brisco
  • Publication number: 20040090068
    Abstract: Connectors and connections that enhance mechanical and sealing engagement between the ends of tubular bodies that are radially expanded by a forging tool. The connectors are designed to maintain or restore mechanical and sealing engagement following expansion. The connections are made by joining components that exhibit different spring back characteristics following mechanical deformation. Dissimilar material may be used for the connectors or the connected components can be made of the same materials but dimensioned and configured to exert an interfering force between engaged components following expansion. In operation, a material or component with a high spring back characteristic is positioned adjacent a material or component having a lower spring back characteristic. Following passage of a forging tool, the expanded components spring back differently toward their original unexpanded dimensions to produce the enhanced seal or mechanical engagement.
    Type: Application
    Filed: November 7, 2002
    Publication date: May 13, 2004
    Inventors: M. Edward Evans, D. Scott Costa, Richard W. DeLange
  • Patent number: 6581980
    Abstract: The surface areas available for absorbing compressive loading of a threaded connection are increased by increasing the engaged area of a torque shoulder in the connection and by reducing the spacing between the stab flanks of the threads. The areas are increased by increasing the dimensions of the components and by decreasing the machine tolerances permitted in manufacturing the components. The gap in the connection adjacent the torque shoulder is reduced so that the contact surface area of the torque shoulder is increased while the close proximity of the surrounding cylindrical walls of the connection reduces voids that can receive plastic deformation of the torque shoulder corners. The surfaces adjacent the torque shoulder are cylindrical in shape rather than being tapered to reduce machining costs and increase the speed of manufacture of the connection.
    Type: Grant
    Filed: April 28, 2000
    Date of Patent: June 24, 2003
    Assignee: Grant Prideco, L.P.
    Inventors: Richard W. DeLange, Merle Edward Evans, Darrell Scott Costa, Reji Eason
  • Publication number: 20030107217
    Abstract: A sealant for an expandable connection. The threaded portions of a pair of expandable tubulars are coated with a sealant. The threaded portions of the expandable tubulars are then coupled. The sealant is cured. The expandable tubulars are then placed within a preexisting structure. The expandable tubulars are then radially expanded into contact with the preexisting structure.
    Type: Application
    Filed: December 30, 2002
    Publication date: June 12, 2003
    Applicant: Shell Oil Co.
    Inventors: Chan Daigle, Michael Bullock, Andrei Filippov, Scott Costa, Mike Cowan
  • Patent number: 6409175
    Abstract: Methods and apparatus are provided for obtaining a secure mechanical connection and a pressure-tight seal in the overlapping area of two telescoping tubular bodies. The two bodies, including the overlapping area, are radially expanded to increase the inside diameter of the bodies. The expansion forces an annular seal in the overlapping area into a pressure-sealing engagement between the bodies. A string of pipe assembled from joints secured to each other by telescoping, threadedly engaged expanded pin and box connections may be radially expanded into a surrounding well bore to provide a cased well having an internal diameter greater than the original internal diameter of the pipe string. The seal in the connection comprises an annular elastomeric seal ring and an annular Teflon spacer ring carried in a specially dimensioned groove formed in either the box or the pin, or both members of the connection.
    Type: Grant
    Filed: July 13, 1999
    Date of Patent: June 25, 2002
    Assignee: Grant Prideco, Inc.
    Inventors: M. Edward Evans, D. Scott Costa, James N. Brock