Patents by Inventor Scott Daniel Feldman-Peabody

Scott Daniel Feldman-Peabody has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170104108
    Abstract: Methods for doping an absorbent layer of a p-n heterojunction in a thin film photovoltaic device are provided. The method can include depositing a window layer on a transparent substrate, where the window layer includes at least one dopant (e.g,. copper). A p-n heterojunction can be formed on the window layer, with the p-n heterojunction including a photovoltaic material (e.g., cadmium telluride) in an absorber layer. The dopant can then be diffused from the window layer into the absorber layer (e.g., via annealing).
    Type: Application
    Filed: December 20, 2016
    Publication date: April 13, 2017
    Applicant: First Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, Robert Dwayne Gossman
  • Patent number: 9564543
    Abstract: Methods for doping an absorbent layer of a p-n heterojunction in a thin film photovoltaic device are provided. The method can include depositing a window layer on a transparent substrate, where the window layer includes at least one dopant (e.g., copper). A p-n heterojunction can be formed on the window layer, with the p-n heterojunction including a photovoltaic material (e.g., cadmium telluride) in an absorber layer. The dopant can then be diffused from the window layer into the absorber layer (e.g., via annealing).
    Type: Grant
    Filed: November 18, 2014
    Date of Patent: February 7, 2017
    Assignee: First Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, Robert Dwayne Gossman
  • Patent number: 9555502
    Abstract: Methods and systems for forming a scribe line in a thin film stack on an inner surface of a thin film photovoltaic superstrate are provided via the use of a cleaning laser beam and a scribing laser beam. The cleaning laser beam is focused directly onto the exposed surface of the superstrate such that the cleaning laser beam removes debris from the exposed surface of the superstrate, and the scribing laser beam is focused through the exposed surface of the superstrate and onto the thin film stack such that the scribing laser beam passes through the superstrate to form a scribe within the thin film stack on the inner surface of the superstrate. The method and system can further utilize a conveyor to transport the superstrate in a machine direction to move the superstrate past the cleaning laser source and the scribing laser source.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: January 31, 2017
    Assignee: First Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, William J. Schaffer
  • Patent number: 9490386
    Abstract: A method of processing a semiconductor assembly is presented. The method includes fabricating a photovoltaic module including a semiconductor assembly. The fabrication step includes performing an efficiency enhancement treatment on the semiconductor assembly, wherein the efficiency enhancement treatment includes light soaking the semiconductor assembly, and heating the semiconductor assembly. The semiconductor assembly includes a window layer having an average thickness less than about 80 nanometers, wherein the window layer includes cadmium and sulfur. A related system is also presented.
    Type: Grant
    Filed: February 11, 2016
    Date of Patent: November 8, 2016
    Assignee: FIRST SOLAR, INC.
    Inventors: Bastiaan Arie Korevaar, Jinbo Cao, Adam Fraser Halverson, Scott Daniel Feldman-Peabody, Mark Jeffrey Pavol, Douglas Garth Jensen
  • Publication number: 20160181463
    Abstract: Methods for treating a semiconductor layer including a semiconductor material are presented. A method includes contacting at least a portion of the semiconductor material with a passivating agent. The method further includes forming a first region in the semiconductor layer by introducing a dopant into the semiconductor material; and forming a chalcogen-rich region. The method further includes forming a second region in the semiconductor layer, the second region including a dopant, wherein an average atomic concentration of the dopant in the second region is greater than an average atomic concentration of the dopant in the first region. Photovoltaic devices are also presented.
    Type: Application
    Filed: March 1, 2016
    Publication date: June 23, 2016
    Applicant: First Solar, Inc.
    Inventors: Donald Franklin Foust, Hongbo Cao, Laura Anne Clark, Robert Andrew Garber, Scott Daniel Feldman-Peabody, Wyatt Keith Metzger, Yinghui Shan, Roman Shuba
  • Publication number: 20160163911
    Abstract: A method of processing a semiconductor assembly is presented. The method includes fabricating a photovoltaic module including a semiconductor assembly. The fabrication step includes performing an efficiency enhancement treatment on the semiconductor assembly, wherein the efficiency enhancement treatment includes light soaking the semiconductor assembly, and heating the semiconductor assembly. The semiconductor assembly includes a window layer having an average thickness less than about 80 nanometers, wherein the window layer includes cadmium and sulfur. A related system is also presented.
    Type: Application
    Filed: February 11, 2016
    Publication date: June 9, 2016
    Applicant: First Solar Malaysia Sdn. Bhd.
    Inventors: Bastiaan Arie Korevaar, Jinbo Cao, Adam Fraser Halverson, Scott Daniel Feldman-Peabody, Mark Jeffrey Pavol, Douglas Garth Jensen
  • Patent number: 9331231
    Abstract: A method for vapor deposition of a sublimated source material, such as CdTe, onto substrates in a continuous, non-stop manner through the apparatus is provided. The sublimated source material moves through a distribution plate and deposits onto the upper surface of the substrates as they are conveyed through the deposition area. The substrates move into and out of the deposition area through entry and exit slots that are defined by transversely extending entrance and exit seals. The seals are disposed at a gap distance above the upper surface of the substrates that is less than the distance or spacing between the upper surface of the substrates and the distribution plate. The seals have a ratio of longitudinal length (in the direction of conveyance of the substrates) to gap distance of from about 10:1 to about 100:1.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: May 3, 2016
    Assignee: First Solar, Inc.
    Inventors: Max William Reed, Stacy Ann Black, Scott Daniel Feldman-Peabody, Mark Jeffrey Pavol
  • Patent number: 9306105
    Abstract: Thin film photovoltaic devices that include a transparent substrate; a transparent conductive oxide layer on the transparent substrate; a n-type window layer on the transparent conductive oxide layer; a p-type absorber layer on the n-type window layer; and, a back contact on the p-type absorber layer are provided. The p-type absorber layer comprises cadmium telluride, and forms a photovoltaic junction with the n-type window layer. Generally, the p-type absorber layer defines a plurality of finger structures protruding from the p-type absorber layer into the back contact. The finger structures can have an aspect ratio of about 1 or greater and/or can have a height that is about 20% to about 200% of the thickness of the p-type absorber layer. Methods of forming such finger structures protruding from a back surface of the p-type absorber layer are also provided.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: April 5, 2016
    Assignee: First Solar Malaysia Sdn. Bhd.
    Inventors: Scott Daniel Feldman-Peabody, Mark Jeffrey Pavol, Robert Dwayne Gossman, Bogdan Lita, Nathan John Kruse, John Milton Flood, III, Valerie Pflumio Hill
  • Patent number: 9276157
    Abstract: Methods for treating a semiconductor layer including a semiconductor material are presented. A method includes contacting at least a portion of the semiconductor material with a passivating agent. The method further includes forming a first region in the semiconductor layer by introducing a dopant into the semiconductor material; and forming a chalcogen-rich region. The method further includes forming a second region in the semiconductor layer, the second region including a dopant, wherein an average atomic concentration of the dopant in the second region is greater than an average atomic concentration of the dopant in the first region. Photovoltaic devices are also presented.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: March 1, 2016
    Assignee: First Solar, Inc.
    Inventors: Donald Franklin Foust, Hongbo Cao, Laura Anne Clark, Robert Andrew Garber, Scott Daniel Feldman-Peabody, Wyatt Keith Metzger, Yinghui Shan, Roman Shuba
  • Patent number: 9276147
    Abstract: A method of processing a semiconductor assembly is presented. The method includes fabricating a photovoltaic module including a semiconductor assembly. The fabrication step includes performing an efficiency enhancement treatment on the semiconductor assembly, wherein the efficiency enhancement treatment includes light soaking the semiconductor assembly, and heating the semiconductor assembly. The semiconductor assembly includes a window layer having an average thickness less than about 80 nanometers, wherein the window layer includes cadmium and sulfur. A related system is also presented.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: March 1, 2016
    Assignee: First Solar, Inc.
    Inventors: Bastiaan Arie Korevaar, Jinbo Cao, Adam Fraser Halverson, Scott Daniel Feldman-Peabody, Mark Jeffrey Pavol, Douglas Garth Jensen
  • Patent number: 9231134
    Abstract: Photovoltaic devices are presented. A photovoltaic device includes a window layer and a semiconductor layer including a semiconductor material disposed on window layer. The semiconductor layer includes a first region and a second region, the first region disposed proximate to the window layer, and the second region including a chalcogen-rich region, wherein the first region and the second region include a dopant, and an average atomic concentration of the dopant in the second region is greater than an average atomic concentration of the dopant in the first region.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: January 5, 2016
    Assignee: First Solar, Inc.
    Inventors: Donald Franklin Foust, Hongbo Cao, Laura Anne Clark, Robert Andrew Garber, Scott Daniel Feldman-Peabody, Wyatt Keith Metzger, Yinghui Shan, Roman Shuba
  • Patent number: 9159864
    Abstract: Methods for forming a back contact on a thin film photovoltaic device are provided that include applying a conductive paste onto a surface defined by a p-type absorber layer (e.g., comprising cadmium telluride) of a p-n junction and curing the conductive paste to form a conductive coating on the surface defined by a p-type absorber layer of the p-n junction. The conductive paste can include a conductive material, a solvent system, and a binder such that during curing an acid from the conductive paste reacts to enrich the surface with tellurium while copper is deposited onto the Te enriched surface. The acid is then substantially consumed during curing.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: October 13, 2015
    Assignee: First Solar, Inc.
    Inventors: Tammy Jane Lucas, Scott Daniel Feldman-Peabody, Laura Anne Clark, Michael Christoper Cole, Caroline Rae Corwine
  • Patent number: 9147794
    Abstract: Thin film photovoltaic devices are generally provided having three terminals. In one embodiment, the thin film photovoltaic device can include a first submodule defined by a first plurality of photovoltaic cells between a first dead cell and a first terminal cell; a second submodule defined by a second plurality of photovoltaic cells between a second dead cell and a second terminal cell; and a joint bus bar electrically connected to the first dead cell and the second dead cell. The first dead cell is adjacent to the second dead cell, with the first dead cell being separated from the second dead cell via a separation scribe. Methods are also generally provided for forming a thin film photovoltaic device.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: September 29, 2015
    Assignee: First Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, Luke W. Jacobson, Robert A. Garber, Fred Harper Seymour, Troy Alan Berens
  • Patent number: 9054245
    Abstract: Methods for doping an absorbent layer of a p-n heterojunction in a thin film photovoltaic device are provided. The method can include depositing a window layer on a transparent substrate, where the window layer includes at least one dopant (e.g., copper). A p-n heterojunction can be formed on the window layer, with the p-n heterojunction including a photovoltaic material (e.g., cadmium telluride) in an absorber layer. The dopant can then be diffused from the window layer into the absorber layer (e.g., via annealing).
    Type: Grant
    Filed: March 2, 2012
    Date of Patent: June 9, 2015
    Assignee: First Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, Robert Dwayne Gossman
  • Patent number: 9034686
    Abstract: Embodiments of the present invention include a method. The method includes heating a layer stack. The layer stack includes a first layer comprising cadmium and tin, a metal layer disposed over the first layer, and a window layer disposed over the metal layer. Heating the stack includes transforming at least a portion of the first layer from an amorphous phase to a crystalline phase. Heating may be performed using any of various configurations, such as, for example, heating an individual stack, or using a face-to-face configuration of multiple stacks. The stack may be used for fabricating a photovoltaic device.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: May 19, 2015
    Assignee: First Solar, Inc.
    Inventors: Hongying Peng, Bastiaan Arie Korevaar, Jinbo Cao, Stephen Lorenco Araujo, Scott Daniel Feldman-Peabody, Robert Dwayne Gossman
  • Patent number: 9000549
    Abstract: Thin film photovoltaic devices are provided. The device includes a transparent substrate; a transparent conductive oxide layer on the transparent substrate; an n-type window layer on the transparent conductive oxide layer, an absorber layer on the n-type window layer, and a back contact layer on the absorber layer. The n-type window layer includes a plurality of nanoparticles spatially distributed within a medium, with the nanoparticles comprising cadmium sulfide. In one embodiment, the medium has an optical bandgap that is greater than about 3.0 eV (e.g., includes a material other than cadmium sulfide). Methods are also provided for such thin film photovoltaic devices.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: April 7, 2015
    Assignee: First Solar, Inc.
    Inventors: Robert Dwayne Gossman, Scott Daniel Feldman-Peabody, Bastiaan Arie Korevaar
  • Publication number: 20150072466
    Abstract: Methods for doping an absorbent layer of a p-n heterojunction in a thin film photovoltaic device are provided. The method can include depositing a window layer on a transparent substrate, where the window layer includes at least one dopant (e.g., copper). A p-n heterojunction can be formed on the window layer, with the p-n heterojunction including a photovoltaic material (e.g., cadmium telluride) in an absorber layer. The dopant can then be diffused from the window layer into the absorber layer (e.g., via annealing).
    Type: Application
    Filed: November 18, 2014
    Publication date: March 12, 2015
    Applicant: FIRST SOLAR, INC.
    Inventors: Scott Daniel Feldman-Peabody, Robert Dwayne Gossman
  • Publication number: 20150034154
    Abstract: Thin film photovoltaic devices that include a transparent substrate; a transparent conductive oxide layer on the transparent substrate; a n-type window layer on the transparent conductive oxide layer; a p-type absorber layer on the n-type window layer; and, a back contact on the p-type absorber layer are provided. The p-type absorber layer comprises cadmium telluride, and forms a photovoltaic junction with the n-type window layer. Generally, the p-type absorber layer defines a plurality of finger structures protruding from the p-type absorber layer into the back contact. The finger structures can have an aspect ratio of about 1 or greater and/or can have a height that is about 20% to about 200% of the thickness of the p-type absorber layer. Methods of forming such finger structures protruding from a back surface of the p-type absorber layer are also provided.
    Type: Application
    Filed: July 31, 2013
    Publication date: February 5, 2015
    Applicant: PrimeStar Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, Mark Jeffrey Pavol, Robert Dwayne Gossman, Bogdan Lita, Nathan John Kruse, John Milton Flood, III, Valerie Pflumio Hill
  • Publication number: 20150031163
    Abstract: Methods for forming a back contact on a thin film photovoltaic device are provided that include applying a conductive paste onto a surface defined by a p-type absorber layer (e.g., comprising cadmium telluride) of a p-n junction and curing the conductive paste to form a conductive coating on the surface defined by a p-type absorber layer of the p-n junction. The conductive paste can include a conductive material, a solvent system, and a binder such that during curing an acid from the conductive paste reacts to enrich the surface with tellurium while copper is deposited onto the Te enriched surface. The acid is then substantially consumed during curing.
    Type: Application
    Filed: July 25, 2013
    Publication date: January 29, 2015
    Inventors: Tammy Jane Lucas, Scott Daniel Feldman-Peabody, Laura Anne Clark, Michael Christoper Cole, Caroline Rae Corwine
  • Publication number: 20140338722
    Abstract: Thin film photovoltaic devices are provided that include a transparent substrate defining an inner surface and an outer surface; a thin film stack on the inner surface of the transparent substrate; an encapsulation substrate on the thin film stack; and a color reflection film on the outer surface of the transparent substrate. The thin film stack has a photovoltaic heterojunction (e.g., formed from a n-type window thin film layer and an absorber thin film layer). Generally, the color reflection film comprises a colorant, such as a refractive material (e.g., a nitride material, an oxide material, or mixtures thereof). Methods are also provided for forming such a photovoltaic device, and for forming an array of photovoltaic devices to define an image.
    Type: Application
    Filed: May 14, 2013
    Publication date: November 20, 2014
    Applicant: First Solar, Inc.
    Inventors: Scott Daniel Feldman-Peabody, Robert Andrew Garber, Douglas Garth Jensen