Abstract: A vehicle includes an engine having a combustion cylinder, and at least one fuel injector configured to supply a number of fuel pulse to the cylinder. A controller is programmed to issue a first fuel pulse command to actuate the fuel injector allowing fuel to pass through the fuel injector as a first fuel mass. The controller is also programmed to monitor a voltage across the fuel injector, and determine a preliminary fuel injector opening magnitude based on a rate of change of voltage. The controller is further programmed to assign the preliminary fuel injector opening magnitude as a maximum fuel injector opening magnitude in response to the first fuel mass being greater than a quantity threshold. The controller is further programmed to apply a scaling factor to adjust a second fuel pulse command to normalize the maximum fuel injector opening magnitude value to a predetermined full open value.

Abstract: A vehicle includes a combustion engine having at least one cylinder to burn a fuel, and a fuel injector to supply a fuel mass to the at least one cylinder. The vehicle also includes a controller programmed to cause the fuel injector supply a series of fuel pulses that sum to an aggregate target fuel mass. The controller is also programmed to adjust a commanded duration of a subsequent pulse of the series of pulses from a target pulse duration value based on at least one of a dwell time since a preceding pulse, a fuel mass of the preceding pulse, and an opening delay of the preceding pulse.

Abstract: A vehicle includes an engine having a combustion cylinder, and at least one fuel injector configured to supply a number of fuel pulse to the cylinder. A controller is programmed to issue a first fuel pulse command to actuate the fuel injector allowing fuel to pass through the fuel injector as a first fuel mass. The controller is also programmed to monitor a voltage across the fuel injector, and determine a preliminary fuel injector opening magnitude based on a rate of change of voltage. The controller is further programmed to assign the preliminary fuel injector opening magnitude as a maximum fuel injector opening magnitude in response to the first fuel mass being greater than a quantity threshold. The controller is further programmed to apply a scaling factor to adjust a second fuel pulse command to normalize the maximum fuel injector opening magnitude value to a predetermined full open value.

Abstract: A vehicle includes a combustion engine having at least one cylinder to burn a fuel and a fuel injector to selectively supply fuel to the cylinder. The vehicle also includes a controller programmed to issue a series of fuel pulse commands to actuate the fuel injector to supply a corresponding series of fuel pulses that sum to an aggregate target fuel mass. The controller also monitors a closed-loop feedback signal indicative of a change in an opening delay between an individual one of the series of fuel pulse commands and a responsive fuel pulse. The controller is further programmed to adjust a subsequent one of the series of fuel pulse commands to incorporate the change in opening delay.

Abstract: A vehicle includes a combustion engine having at least one cylinder to burn a fuel, and a fuel injector to supply a fuel mass to the at least one cylinder. The vehicle also includes a controller programmed to cause the fuel injector supply a series of fuel pulses that sum to an aggregate target fuel mass. The controller is also programmed to adjust a commanded duration of a subsequent pulse of the series of pulses from a target pulse duration value based on at least one of a dwell time since a preceding pulse, a fuel mass of the preceding pulse, and an opening delay of the preceding pulse.

Abstract: A method for reducing performance variation of an electromagnetically-activated actuator having an electrical coil and an armature includes providing actuator activation signals to the electromagnetically-activated actuator. The signals include current driven through the electrical coil in a first direction. The method detects unacceptable response variations in the armature to equivalent actuator activation signals. And, subsequent to detection of unacceptable response variations in the armature, current is driven through the electrical coil in a direction opposite that of the first direction following actuator activation signals.

Abstract: A method for controlling an electromagnetically-activated fuel injector includes, when a plurality of fuel injection events are close-spaced during an engine cycle, monitoring a respective desired injected fuel mass for each of the plurality of fuel injection events. A desired current wave form is selected from a plurality of current waveforms whereat each respective desired injected fuel mass is achieved based on at least one of the fuel injection events. The fuel injector is controlled using the desired current waveform.

Abstract: A method for reducing performance variation of an electromagnetically-activated actuator having an electrical coil and an armature includes providing actuator activation signals to the electromagnetically-activated actuator. The signals include current driven through the electrical coil in a first direction. The method detects unacceptable response variations in the armature to equivalent actuator activation signals. And, subsequent to detection of unacceptable response variations in the armature, current is driven through the electrical coil in a direction opposite that of the first direction following actuator activation signals.

Abstract: A method for controlling an electromagnetically-activated fuel injector includes, when a plurality of fuel injection events are close-spaced during an engine cycle, monitoring a respective desired injected fuel mass for each of the plurality of fuel injection events. A desired current wave form is selected from a plurality of current waveforms whereat each respective desired injected fuel mass is achieved based on at least one of the fuel injection events. The fuel injector is controlled using the desired current waveform.

Abstract: A method for controlling a direct-injection fuel injector for an internal combustion engine includes identifying linear and non-linear fuel mass delivery regions corresponding to predefined ranges of injection duration, monitoring an operator torque request, determining a total desired fuel mass associated with the operator torque request, identifying a fuel mass delivery region corresponding to the total desired fuel mass, and commanding a plurality of partial injection events having injection durations corresponding to the linear fuel mass delivery region to inject the total desired fuel mass when the total desired fuel mass corresponds to the non-linear fuel mass delivery region.

Abstract: A method for determining injected fuel mass delivered from an electromagnetic solenoid-activated fuel injector during a fuel injection event includes determining a sensed injection duration and a maximum injection mass flowrate during the fuel injection event, and determining the injected fuel mass for the fuel injection event based on the sensed injection duration and the maximum injection mass flowrate during the fuel injection event.

Abstract: A method for controlling an electromagnetically-activated fuel injector includes determining an injector activation signal having an injection duration, an initial peak pull-in current and a secondary hold current corresponding to a preferred injected fuel mass for a fuel injection event associated with a non-monotonic region of injector operation, and controlling the fuel injector using the injector activation signal to achieve the preferred injected fuel mass for the fuel injection event.

Abstract: A method for controlling a direct-injection fuel injector for an internal combustion engine includes identifying linear and non-linear fuel mass delivery regions corresponding to predefined ranges of injection duration, monitoring an operator torque request, determining a total desired fuel mass associated with the operator torque request, identifying a fuel mass delivery region corresponding to the total desired fuel mass, and commanding a plurality of partial injection events having injection durations corresponding to the linear fuel mass delivery region to inject the total desired fuel mass when the total desired fuel mass corresponds to the non-linear fuel mass delivery region.

Abstract: A spray penetration control method that controls penetration of fluid injected as a spray from an injector. The control method uses multiple successive injection events instead of single injection events to reduce overall spray penetration. Dwell times may be fixed or varied between successive injection events to reduce overall spray penetration. Also, the mass of fluid spray injected by the injector may be fixed or varied during each multiple successive injection event to reduce overall spray penetration and the number of successive injection events may be adjusted so that a desired total amount of mass is delivered in accordance with a desired penetration.

Abstract: A method and article of manufacture are provided to operate a spray-guided, spark-ignition, direct fuel injection engine, including injecting a first fuel pulse during a combustion cycle, and initiating spark ignition by energizing a spark igniter. A second fuel pulse is injected during the combustion cycle effective to form an ignitable fuel-air mixture proximal to the spark igniter during a period in time whereat the spark igniter is energized. A preferred elapsed time between an end of the first fuel pulse and start of the spark ignition is determined based upon engine load.

Abstract: A method and apparatus to operate a spray-guided spark-ignition direct fuel injection internal combustion engine are provided. The invention comprises injecting a first quantity of fuel during a combustion cycle. Spark ignition is initiated, and, injection of a second quantity of fuel is controlled effective to propagate a flame kernel generated by the spark ignition, after the initiation of the spark ignition during the combustion cycle.

Abstract: A spray penetration control method that controls penetration of fluid injected as a spray from an injector. The control method uses multiple successive injection events instead of single injection events to reduce overall spray penetration. Dwell times may be fixed or varied between successive injection events to reduce overall spray penetration. Also, the mass of fluid spray injected by the injector may be fixed or varied during each multiple successive injection event to reduce overall spray penetration and the number of successive injection events may be adjusted so that a desired total amount of mass is delivered in accordance with a desired penetration.

Abstract: A technique is provided for regulating gas entrainment into a fuel spray in a fuel-injected engine. The fuel spray issues from a nozzle positioned in a gas entrainment shrouding recess, such as in the cylinder head. The depth and elevational profile of the recess are selected to provide a desired degree of gas entrainment. By reducing gas entrainment, a desired spray shape may be established or maintained, such as a hollow cone. More gas entrainment may be provided by altering the recess geometry, and that of the combustion chamber surrounding the recess, to modify the spray or the spray distribution, such as to partially or fully fill a spray cone.

Abstract: A technique is provided for controlling fluid flow characteristics in a nozzle assembly. An outwardly opening poppet is movably disposed in an axial conduit to control fluid flow through a forward portion of the axial conduit. A fluid conduit is coupled to the forward portion at an angle configured to provide a desired degree of fluid swirl through the forward portion. The outwardly opening nozzle assembly produces a spray having geometrical characteristics correlated to the desired degree of fluid swirl.

Abstract: A technique is provided for enhancing fluid flow in an outwardly opening nozzle assembly. A flow enhancement assembly is provided adjacent an exit from an outwardly opening poppet to provide desired spray characteristics. The flow enhancement assembly includes converging and diverging passages and a plurality of ports to form a spray.