Abstract: The present invention provides a semiconductor device including large topography alignment marks, and a method of manufacture therefor. The method of manufacturing the semiconductor device includes forming an isolation trench and an alignment mark in a substrate to a substantially common depth, and forming an etch stop layer in the alignment mark.

Abstract: During formation of shallow-trench isolation (STI) structures during semiconductor processing, an additional oxide-reduction etching step is performed prior to chemical-mechanical processing. In one implementation wet-etching and/or sputter etch-back (SEB) is performed prior to applying a reverse-tone mask. In another implementation a wet etching step is performed after the reverse-tone mask is stripped. One significant result of each of these steps is a reduction in the height and width of at least some of the oxide horns that remain after the reverse-tone mask is stripped. As such, the oxide structures that need to be planarized during CMP will be smaller than those of the prior art. Moreover, since the resulting oxide structures that need to be planarized by CMP processing are smaller, the oxide layer can be initially applied at a smaller thickness than that of the prior art.

Abstract: A trench isolation structure is fabricated using high pressure and low temperature. A substrate is provided within which a trench is formed. The trench walls are annealed in nitrogen at a pressure above atmospheric pressure to remove silicon damage caused by plasma etching. The exposed side walls of the trench are oxidized at a pressure above atmospheric pressure to form an oxidized layer. The trench is filled with an oxide. Optionally, re-oxidation densification may be performed at a pressure above atmospheric pressure and a temperature in the range of about 600° C. to about 800° C.

Abstract: Low defect density oxides suitable for use as thin gate oxides or in charge storage capacitors are described. First and second layers are formed on a substrate with misaligned defect structures. A third layer is then grown by diffusing a species through the first and second layers to the substrate. The species reacts with the substrate. The low defect density results from the misaligned defect structure of the first and second layers. In one embodiment, the first and second layers are grown and deposited oxides, respectively. The third layer is grown by diffusing oxygen through the first two layers and the interface between the first and second layers acts as a sink trapping defects. The oxide silicon interface has desirable characteristics because the oxide grows in near equilibrium conditions.