Abstract: An automotive vehicle has a door adapted to pivot about a generally horizontal pivot axis, with the door including a shell defining a space surrounded by the shell. The door is pivoted upon bearings located at each end of the door. A torsion bar lift assist is provided with a vibration and noise isolator and damper, which is engaged about a central portion of the torsion bar. The damper prevents objectionable noise which could otherwise result in the event that the torsion bar strikes the shell of the door because of road-induced vibration.

Abstract: An automotive vehicle, such as a pickup truck, has a tailgate including a door adapted to pivot about a generally horizontal pivot axis, with the door including a shell defining a space surrounded by the shell. The door is pivoted upon bearings mounted upon bearing retainers located at each end of the door. A full floating torsion bar is provided and includes a first end rotationally grounded within the interior space of the door shell and a second end engaged with and rotationally locked with one of the bearing inserts so that the torsion bar will be subjected to torsional loading as the door is pivoted. Because of the full floating feature, the hinge function of the tailgate will not be impaired in the event that the torsion bar becomes fractured.

Abstract: An automotive tailgate includes a door adapted to pivot about a generally horizontal pivot axis, with the door including a shell defining an interior space. The door is pivoted upon bearings mounted upon bearing retainers located at each end of the door. A full floating torsion bar is provided and includes a first end rotationally grounded within the interior of the door shell and a second end engaged with and rotationally locked with one of the bearing inserts so that the torsion bar will be subjected to torsional loading as the door is pivoted. Because the torsion bar is full floating, the operation of the tailgate hinges will not be impaired even if the torsion bar were to become fractured.

Abstract: An open hem flange for a vehicle door includes an inner reinforcing panel and an outer panel having a first outer portion and a second inner portion folded about the inner panel at a base. The inner reinforcing panel includes dimpled sections against the second outer portion which provides a gap between the inner panel and the second inner portion of the outer. A gap also exists between the inner reinforcing panel and the outer portion of the outer panel to allow the hem flange to be properly cleaned and electrocoated.

Abstract: Apparatus for testing wiring harnesses either during or after the harness fabrication process comprises test points, each of which is connected to a corresponding terminal of the harness. Associated with the test points are a current source, a current sourcing means, a current sink, and a current sinking means. Each current sourcing means and current sinking means comprises a controlled conduction path which is selectively operable to a conductive state or a non-conductive state. The tester operates to test individual circuits of the harness for continuity and shorts. In doing this the controlling conduction paths are selectively operated in accordance with information correlating the wiring harness circuits with the test points. A current sensing means senses the present or absence of current during open and short circuit tests and provides appropriate indicator signals to indicate opens or shorts if such faults are present.