Patents by Inventor Scott Graves

Scott Graves has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11975854
    Abstract: An electrical propulsion system for a vertical take-off and landing (VTOL) aircraft comprises an electrical motor assembly and an inverter assembly. The inverter assembly comprises a housing, a capacitor assembly, at least one printed circuit board assembly (PCBA), and a plurality of positioning pins. The capacitor assembly comprises a center hole, at least one capacitor, a capacitor housing having at least one busbar, and a plurality of through holes in the capacitor housing. The capacitor assembly and the at least one PCBA are positioned inside the housing. The plurality of positioning pins pass through the through the plurality of through holes of the capacitor housing and the at least one PCBA and are connected to the housing.
    Type: Grant
    Filed: April 25, 2023
    Date of Patent: May 7, 2024
    Assignee: ARCHER AVIATION, INC.
    Inventors: Alan D. Tepe, Stephen Michael Spiteri, Scott Graves, Alan Baldwin, Wei Wu, Robert Wayne Moore, Michael Zwiers, Diederik Marius
  • Patent number: 11975853
    Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.
    Type: Grant
    Filed: April 18, 2023
    Date of Patent: May 7, 2024
    Assignee: ARCHER AVIATION, INC.
    Inventors: Scott Graves, Alan D. Tepe
  • Publication number: 20240136887
    Abstract: A rotor assembly has a sleeve, a rotor hub, a lamination core, and a plurality of tapered magnets disposed circumferentially around an inner diameter of the sleeve. The plurality of tapered magnets are configured to abut on one another. The plurality of tapered magnets includes a first set of tapered magnets and a second set of tapered magnets. Insertion of the first set of tapered magnets axially relative to the second set of tapered magnets is configured to increase a diameter of the sleeve. The rotor hub is configured to retain at least one of the lamination core, the plurality of tapered magnets, or the sleeve.
    Type: Application
    Filed: December 27, 2023
    Publication date: April 25, 2024
    Applicant: Archer Aviation Inc.
    Inventors: Scott GRAVES, Diego SILVA
  • Patent number: 11958621
    Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft, the electric propulsion system including an electrical motor having a stator and a rotor. The electric propulsion system may include a main shaft possessing at least one shoulder on an outer surface of the main shaft. The electric propulsion system may include a gearbox assembly comprising a sun gear that is concentrically aligned with the main shaft at least one planetary gear that interfaces with the sun gear. The electric propulsion system may include a planetary carrier, wherein a center of the planetary carrier is concentrically aligned with the main shaft. The electric propulsion system may include a propeller flange assembly that travels through the rotor, and an axial buttress positioned in the at least one shoulder located on the main shaft.
    Type: Grant
    Filed: December 6, 2023
    Date of Patent: April 16, 2024
    Assignee: ARCHER AVIATION, INC.
    Inventor: Scott Graves
  • Publication number: 20240116640
    Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.
    Type: Application
    Filed: April 18, 2023
    Publication date: April 11, 2024
    Applicant: Archer Aviation Inc.
    Inventors: Scott GRAVES, Alan D. TEPE
  • Publication number: 20240116639
    Abstract: An electric propulsion system comprising an electric motor assembly. The electric motor assembly may include a housing having an internal volume, a stator ring disposed about a perimeter of the internal volume, and a rotor positioned within the stator. The electric motor assembly may include a main shaft connected to the rotor via a gear reduction, wherein the main shaft extends through the rotor. The electric motor assembly may include a collar connected to the main shaft, wherein the collar encircles the main shaft, and at least a portion of the collar is configured to direct a fluid away from the main shaft and toward the stator ring.
    Type: Application
    Filed: April 12, 2023
    Publication date: April 11, 2024
    Applicant: Archer Aviation Inc.
    Inventors: Scott GRAVES, Robert Wayne MOORE
  • Publication number: 20240116641
    Abstract: An electrical propulsion system for a vertical take-off and landing (VTOL) aircraft comprises an electrical motor assembly and an inverter assembly. The inverter assembly comprises a housing, a capacitor assembly, at least one printed circuit board assembly (PCBA), and a plurality of positioning pins. The capacitor assembly comprises a center hole, at least one capacitor, a capacitor housing having at least one busbar, and a plurality of through holes in the capacitor housing. The capacitor assembly and the at least one PCBA are positioned inside the housing. The plurality of positioning pins pass through the through the plurality of through holes of the capacitor housing and the at least one PCBA and are connected to the housing.
    Type: Application
    Filed: April 25, 2023
    Publication date: April 11, 2024
    Applicant: Archer Aviation, Inc.
    Inventors: Alan D. TEPE, Stephen Michael SPITERI, Scott GRAVES, Alan BALDWIN, Wei WU, Robert Wayne MOORE, Michael ZWIERS, Diederik MARIUS
  • Publication number: 20240116642
    Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft, the electric propulsion system including an electrical motor having a stator and a rotor. The electric propulsion system may include a main shaft possessing at least one shoulder on an outer surface of the main shaft. The electric propulsion system may include a gearbox assembly comprising a sun gear that is concentrically aligned with the main shaft at least one planetary gear that interfaces with the sun gear. The electric propulsion system may include a planetary carrier, wherein a center of the planetary carrier is concentrically aligned with the main shaft. The electric propulsion system may include a propeller flange assembly that travels through the rotor, and an axial buttress positioned in the at least one shoulder located on the main shaft.
    Type: Application
    Filed: September 28, 2023
    Publication date: April 11, 2024
    Applicant: Archer Aviation Inc.
    Inventor: Scott GRAVES
  • Publication number: 20240116643
    Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft, the electric propulsion system including an electrical motor having a stator and a rotor. The electric propulsion system may include a main shaft possessing at least one shoulder on an outer surface of the main shaft. The electric propulsion system may include a gearbox assembly comprising a sun gear that is concentrically aligned with the main shaft at least one planetary gear that interfaces with the sun gear. The electric propulsion system may include a planetary carrier, wherein a center of the planetary carrier is concentrically aligned with the main shaft. The electric propulsion system may include a propeller flange assembly that travels through the rotor, and an axial buttress positioned in the at least one shoulder located on the main shaft.
    Type: Application
    Filed: December 6, 2023
    Publication date: April 11, 2024
    Applicant: Archer Aviation Inc.
    Inventor: Scott GRAVES
  • Patent number: 11940789
    Abstract: A system for autonomous or semi-autonomous operation of a vehicle is disclosed. The system includes a machine automation portal (MAP) application configured to enable a computing device to (a) display a map of a work site and (b) provide a graphical user interface that enables a user to (i) define a boundary of an autonomous operating zone on the map and (ii) define a boundary of one or more exclusion zones. The system also includes a robotics processing unit configured to (a) receive the boundary of the autonomous operating zone and the boundary of each exclusion zone from the computing device, (b) generate a planned command path that the vehicle will travel to perform a task within the autonomous operating zone while avoiding each exclusion zone, and (c) control operation of the vehicle so that the vehicle travels the planned command path to perform the task.
    Type: Grant
    Filed: June 30, 2021
    Date of Patent: March 26, 2024
    Assignee: EQUIPMENTSHARE.COM INC.
    Inventors: William J. Schlacks, IV, Brian Adams, James Dianics, Ian Graves, Rob Martin, Scott Pfursich
  • Patent number: 11914365
    Abstract: A system for autonomous or semi-autonomous operation of a vehicle is disclosed. The system includes a machine automation portal (MAP) application configured to enable a computing device to (a) display a map of a work site and (b) provide a graphical user interface that enables a user to (i) define a boundary of an autonomous operating zone on the map and (ii) define a boundary of one or more exclusion zones. The system also includes a robotics processing unit configured to (a) receive the boundary of the autonomous operating zone and the boundary of each exclusion zone from the computing device, (b) generate a planned command path that the vehicle will travel to perform a task within the autonomous operating zone while avoiding each exclusion zone, and (c) control operation of the vehicle so that the vehicle travels the planned command path to perform the task.
    Type: Grant
    Filed: June 30, 2021
    Date of Patent: February 27, 2024
    Assignee: EQUIPMENTSHARE.COM INC.
    Inventors: William J. Schlacks, IV, Brian Adams, James Dianics, Ian Graves, Rob Martin, Scott Pfursich
  • Patent number: 11912424
    Abstract: An electric engine for a vertical takeoff-and-landing aircraft comprising an electric motor assembly including a stator and a rotor. The electric engine may comprise an inverter assembly, a gearbox assembly including a sun gear, and a main shaft including a length of the main shaft that extends from a first end of the main shaft through the gearbox assembly and through the electric motor assembly to a second end of the main shaft. The electric engine may include a hydrodynamic bearing located between the main shaft and sun gear, and a bearing including an inner race mechanically coupled to the main shaft and an outer race mechanically coupled to the rotor. The electric engine may include a bearing including an outer race mechanically coupled to an inner surface of the rotor.
    Type: Grant
    Filed: December 30, 2022
    Date of Patent: February 27, 2024
    Assignee: Archer Aviation Inc.
    Inventor: Scott Graves
  • Patent number: 11901795
    Abstract: A rotor assembly has a sleeve, a rotor hub, a lamination core, and a plurality of tapered magnets disposed circumferentially around an inner diameter of the sleeve. The plurality of tapered magnets are configured to abut on one another. The plurality of tapered magnets includes a first set of tapered magnets and a second set of tapered magnets. Insertion of the first set of tapered magnets axially relative to the second set of tapered magnets is configured to increase a diameter of the sleeve. The rotor hub is configured to retain at least one of the lamination core, the plurality of tapered magnets, or the sleeve.
    Type: Grant
    Filed: May 12, 2023
    Date of Patent: February 13, 2024
    Assignee: ARCHER AVIATION, INC.
    Inventors: Scott Graves, Diego Silva
  • Patent number: 11827349
    Abstract: A VTOL aircraft includes a lift propeller configured to provide lift during takeoff, landing and hover operations. The lift propeller is configured to be stowed close to a boom surface when not in use during, e.g., cruise flight, to minimize drag around propeller surfaces. The lift propeller may be displaced vertically with respect to the boom when switching to a lift configuration to provide greater separation from the boom to improve lift efficiency and reduce unwanted vibrations. The lift propeller may have a fail-safe configuration that allows the propeller to move passively between lift and stowed configurations, and to fully rotate even when fully retracted.
    Type: Grant
    Filed: May 26, 2023
    Date of Patent: November 28, 2023
    Assignee: Archer Aviation, Inc.
    Inventors: Kerry Manning, Nathan Storrs, Scott Graves
  • Patent number: 11820523
    Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft, the electric propulsion system including an electrical motor having a stator and a rotor. The electric propulsion system may include a main shaft possessing at least one shoulder on an outer surface of the main shaft. The electric propulsion system may include a gearbox assembly comprising a sun gear that is concentrically aligned with the main shaft at least one planetary gear that interfaces with the sun gear. The electric propulsion system may include a planetary carrier, wherein a center of the planetary carrier is concentrically aligned with the main shaft. The electric propulsion system may include a propeller flange assembly that travels through the rotor, and an axial buttress positioned in the at least one shoulder located on the main shaft.
    Type: Grant
    Filed: April 11, 2023
    Date of Patent: November 21, 2023
    Assignee: Archer Aviation, Inc.
    Inventor: Scott Graves
  • Patent number: 11787551
    Abstract: An electric propulsion system for a vertical takeoff-and-landing aircraft having an inverter assembly, a gearbox assembly, an electric motor assembly. The inverter assembly, the gearbox assembly, and the electric motor assembly may be substantially aligned along an axis. The inverter assembly, a gearbox assembly, and electric motor assembly may each abut at least one of the others. The electric engine may use a liquid, such as oil, for cooling and lubricating components of the inverter assembly, gearbox assembly, and electric motor assembly. Further, the electric engine may use volumes of oil for cooling and lubricating components below a threshold volume so that the electric engines do not require a fire protective barrier.
    Type: Grant
    Filed: December 28, 2022
    Date of Patent: October 17, 2023
    Assignee: Archer Aviation, Inc.
    Inventors: Scott Graves, Alan D. Tepe, Robert Wayne Moore
  • Patent number: 9827891
    Abstract: A bus seat for use in a bus comprises a frame and a seat back secured to a portion of the frame. The bus seat further comprises a seat cushion secured to another portion of the frame. The bus seat also comprises a removable two piece cover arranged over the seat back, wherein the cover pieces are secured to one another with a zipper. The zippered two piece seat back cover allows for easy installation, removal or replacement of any damaged or worn portions of the seat back trim cover.
    Type: Grant
    Filed: April 20, 2015
    Date of Patent: November 28, 2017
    Assignee: IRVIN AUTOMOTIVE PRODUCTS, LLC
    Inventors: Earl DeWayne Conn, Jeffrey Scott Graves
  • Publication number: 20170167457
    Abstract: A: piezoelectric fuel injector spring assembly and an assembly method for assembling such a piezoelectric fuel injector spring assembly. The assembly has a piezoelectric element (204}, a first spring {212), and a second spring (210). The first spring (212) biases the second spring (210) by expanding the second spring {210}, and the second spring {210} is further expanded when the piezoelectric element (204) expands. For the assembly, the first spring is compressed by an external compressing force prior to connecting a second end of the second spring to a second end of the piezoelectric element, and after connecting the external force is released allowing establishment of spring force equilibrium between the first and second spring.
    Type: Application
    Filed: February 6, 2015
    Publication date: June 15, 2017
    Applicant: EcoMotors, Inc.
    Inventor: Scott GRAVES
  • Publication number: 20150252761
    Abstract: Set forth herein are apparatus and systems that compensate for component dimensional changes in fluid control applications, particularly piezoelectric fuel injectors. Specifically, the present invention combines several functions to actuate an inward opening fuel injector with a piezoelectric stack. The arrangement can counteract expansion, amplify motion, compensate for dimensional variations, and/or compensate for fuel pressure variations. Some embodiments can reverse the expansion of the piezoelectric stack by converting it into a pulling force. Other embodiments can amplify and/or reduce component motion within the fuel injector to a desired motion ratio. The device can also compensate for dimensional variations of fuel injector components, such as thermal expansion, manufacturing tolerances, and/or component wear and alter the injector pin closing force based on the amount of fuel pressure.
    Type: Application
    Filed: March 9, 2015
    Publication date: September 10, 2015
    Inventor: Scott Graves
  • Publication number: 20150224900
    Abstract: A bus seat for use in a bus comprises a frame and a seat back secured to a portion of the frame. The bus seat further comprises a seat cushion secured to another portion of the frame. The bus seat also comprises a removable two piece cover arranged over the seat back, wherein the cover pieces are secured to one another with a zipper. The zippered two piece seat back cover allows for easy installation, removal or replacement of any damaged or worn portions of the seat back trim cover.
    Type: Application
    Filed: April 20, 2015
    Publication date: August 13, 2015
    Applicant: Irvin Automotive Products, Inc.
    Inventors: Earl DeWayne Conn, Jeffrey Scott Graves