Patents by Inventor Scott J. Weigel
Scott J. Weigel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11654423Abstract: Catalyst composition which comprises a first zeolite having a BEA* framework type and a second zeolite having a MOR framework type and a mesopore surface area of greater than 30 m2/g is disclosed. These catalyst compositions are used to remove catalyst poisons from untreated feed streams having one or more impurities which cause deactivation of the downstream catalysts employed in hydrocarbon conversion processes, such as those that produce mono-alkylated aromatic compounds.Type: GrantFiled: February 7, 2018Date of Patent: May 23, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew S. Ide, Doron Levin, Wenyih F. Lai, Ivy D. Johnson, Scott J. Weigel, Brett T. Loveless
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Patent number: 11542446Abstract: Methods are provided for using a molecular sieve catalyst for dewaxing formed using a synthesis mixture comprising a morphology modifier. The catalyst may be used, for example, for production of a lubricant base stock. For example, ZSM-48 crystals formed using the morphology modifier (and/or formulated catalysts made using such crystals) can have an increased activity and/or can provide an improved yield during catalytic dewaxing of lubricant base stocks.Type: GrantFiled: August 14, 2019Date of Patent: January 3, 2023Assignee: Exxon Mobil Technology and Engineering CompanyInventors: Preeti Kamakoti, Scott J. Weigel, Stephen J. McCarthy, Shifang L. Luo, Sina Sartipi, Martine Dictus, Marc H. Anthonis, Helge Jaensch
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Publication number: 20220401922Abstract: Tungstated zirconium catalysts for paraffin isomerization may comprise: a mixed metal oxide that is at least partially crystalline and comprises tungsten, zirconium, and a variable oxidation state metal selected from Fe, Mn, Co, Cu, Ce, Ni, and any combination thereof. The mixed metal oxide comprises about 5 wt. % to about 25 wt. % tungsten, about 40 wt. % to about 70 wt. % zirconium, and about 0.01 wt. % to about 5 wt. % variable oxidation state metal, each based on a total mass of the mixed metal oxide. The mixed metal oxide has a total surface area of about 50 m2/g or greater as measured according to ISO 9277, and at least one of the following: an ammonia uptake of about 0.05 to about 0.3 mmol/g as measured by temperature programmed adsorption/desorption, or a collidine uptake of about 100 ?mol/g or greater as measured gravimetrically.Type: ApplicationFiled: June 17, 2021Publication date: December 22, 2022Inventors: Scott J. Weigel, Megan E. Witzke, Wesley Sattler, Brandon M. Carcuffe, Jihad M. Dakka, Ryan S. Dugan
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Publication number: 20220402838Abstract: Isomerization of normal paraffins to form branched paraffins may be complicated by significant cracking of C7+ paraffins under isomerization reaction conditions. This issue may complicate upgrading of hydrocarbon feeds having significant quantities of heavier normal paraffins. Cracking selectivity may be decreased by combining one or more naphthenic compounds with a feed mixture comprising at least one C7+ normal paraffin and/or by utilizing tungstated zirconium catalysts having decreased tungsten loading. Further, C5 and C6 normal paraffins may undergo isomerization in the presence of C7+ normal paraffins.Type: ApplicationFiled: June 15, 2022Publication date: December 22, 2022Inventors: Wesley Sattler, Jihad M. Dakka, Guang Cao, Xinrui Yu, Brandon M. Carcuffe, Jason M. Golias, Scott J. Weigel, Carolyn M. Aimino, Megan E. Witzke
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Publication number: 20220389331Abstract: Provided herein are methods and systems of making a high quality isoparaffinic base stock which include contacting an adsorbent material with a hydrocarbon feedstock and a solvent and separating at least some of the one or more high VI components from the hydrocarbon feedstock to produce a first fraction base stock having a first fraction base stock viscosity index. The adsorbent material is desorbed with a second solvent to produce a second fraction base stock having a second fraction base stock viscosity index. In these methods, the first fraction base stock viscosity index is less than the hydrocarbon feedstock viscosity index and the second fraction base stock viscosity index is greater than the hydrocarbon feedstock viscosity index.Type: ApplicationFiled: May 19, 2022Publication date: December 8, 2022Inventors: Randall D. Partridge, Changyub Paek, Yogesh V. Joshi, Carmen C. Lasso, Scott J. Weigel
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Publication number: 20220380686Abstract: A hydrocarbon feed stream, particularly one comprising heavier hydrocarbons, may be converted to valuable products such as motor gasoline and/or lubricating oil by employing one or more large pore zeolitic catalysts, which may be prepared from a precursor zeolite. In some examples, a large pore zeolitic catalyst may be utilized to selectively reduce the endpoint of a hydrocarbon composition.Type: ApplicationFiled: July 14, 2020Publication date: December 1, 2022Inventors: Brandon J. O'Neill, Joseph M. Falkowski, Allen W. Burton, Scott J. Weigel
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Publication number: 20220290057Abstract: A hydrocarbon feed stream, particularly one comprising heavier hydrocarbons, may be converted to valuable products such as motor gasoline and/or lubricating oil by employing one or more MOF catalysts, which may be prepared from a precursor metal-organic framework (MOF). A MOF catalyst may be prepared by exchanging one or more organic linking ligands of the precursor MOF for an organic linking ligand having a different acidity and/or electron-withdrawing properties, which, in turn, may affect catalytic activity.Type: ApplicationFiled: July 14, 2020Publication date: September 15, 2022Inventors: Brandon J. O'Neill, Joseph M. Falkowski, Allen W. Burton, Scott J. Weigel
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Patent number: 11433386Abstract: Methods are provided for activation of catalysts comprising low amounts of a hydrogenation metal, such as low amounts of a Group 8-10 noble metal. The amount of hydrogenation metal on the catalyst can correspond to 0.5 wt % or less (with respect to the weight of the catalyst), or 0.1 wt % or less, or 0.05 wt % or less. Prior to loading a catalyst into a reactor, the corresponding catalyst precursor can be first activated in a hydrogen-containing atmosphere containing 1.0 vppm of CO or less. The thus first-activated catalyst can be transferred to a reactor with optional exposure to oxygen during the transfer, where it can be further activated using a hydrogen-containing atmosphere containing 3.0 vppm of CO or higher, to yield a twice-activated catalyst with high performance. The catalyst can be advantageously a transalkylation catalyst or an isomerization catalyst useful for converting aromatic hydrocarbons.Type: GrantFiled: January 14, 2020Date of Patent: September 6, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Mayank Shekhar, Paul Podsiadlo, Michel Molinier, Scott J. Weigel, Travis D. Sparks, Jocelyn A. Gilcrest, Joseph E. Gatt
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Patent number: 11433346Abstract: Disclosed are processes and systems for the removal of water from a feed stream utilizing swing adsorption processes including an adsorbent bed comprising an adsorbent material which is a cationic zeolite RHO. The cationic zeolite RHO comprises at least one, preferably two, metal cations selected from Group 1 and 2 elements (new Group 1-18 IUPAC numbering). The swing adsorption processes and systems utilizing the cationic zeolite RHO have an adsorption selectivity for water and are useful in selective dehydration of commercial feed streams. The cationic zeolite RHO additionally has an exceptionally high water adsorption stability for use in feed streams with wet acid gas environments operating under cyclic swing adsorption conditions.Type: GrantFiled: October 14, 2020Date of Patent: September 6, 2022Assignee: ExxonMobil Upstream Research CompanyInventors: Yu Wang, Barbara Carstensen, Daniel P. Leta, Peter I. Ravikovitch, Harry W. Deckman, Scott J. Weigel
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Publication number: 20220213125Abstract: Metal-organic frameworks (MOFs) are highly porous entities comprising a multidentate ligand coordinated to multiple metal atoms, typically as a coordination polymer. MOFs are usually produced in powder form. Extrusion of powder-form MOFs to produce shaped bodies has heretofore proven difficult due to loss of surface area and poor crush strength of MOF extrudates, in addition to phase transformations occurring during extrusion. The choice of mixing conditions and the mixing solvent when forming MOF extrudates can impact these factors. Extrudates comprising a MOF consolidated material may feature the MOF consolidated material having a BET surface area of about 50% or greater relative to that of a pre-crystallized MOF powder material used to form the extrudate. X-ray powder diffraction of the extrudate shows about 20% or less conversion of the MOF consolidated material into a phase differing from that of the pre-crystallized MOF powder material.Type: ApplicationFiled: December 13, 2019Publication date: July 7, 2022Inventors: Gerardo J. Majano, Joseph M. Falkowski, Scott J. Weigel, Matthew T. Kapelewski, Pavel Kortunov
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Patent number: 11377399Abstract: A process and related system for producing para-xylene (PX). In an embodiment, the process includes (a) separating a feed stream comprising C6+ aromatic hydrocarbons into a toluene containing stream and a C8+ hydrocarbon containing stream and (b) contacting at least part of the toluene containing stream with a methylating agent in a methylation unit to convert toluene to xylenes and produce a methylated effluent stream. In addition, the process includes (c) recovering PX from the methylated effluent stream in (b) to produce a PX depleted stream and (d) transalkylating the PX depleted stream to produce a transalkylation effluent stream. The transalkylation effluent stream includes a higher concentration of toluene than the PX depleted stream. Further, the process includes (e) converting at least some ethylbenzene (EB) within the C8+ hydrocarbon containing stream into toluene and (f) flowing the toluene converted in (e) to the contacting in (b).Type: GrantFiled: November 15, 2018Date of Patent: July 5, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Michel Molinier, Hari Nair, Scott J. Weigel, Michael Salciccioli, Doron Levin
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Publication number: 20220143586Abstract: The present disclosure provides mesoporous catalyst compounds and compositions having one or more group 13 atoms. The present disclosure further relates to processes for converting hydrocarbon feedstocks to small olefins. In one aspect, a catalyst compound includes a zeolite having a structural type selected from MFI, MSE, MTW, Theta-One (TON), Ferrierite (FER), AFI, AFS, ATO, BEA, BEC, BOG, BPH, CAN, CON, EMT, EON, EZT, FAU, GME, GON, IFR, ISV, ITN, IWR, IWW, LTL, MAZ, MEI, MOR, MOZ, OFF, OKO, OSI, SAF, SAO, SEW, SFE, SFO, SSF, SSY, and USI, or a combination thereof, the zeolite having a silicon to aluminum molar ratio (Si/Al ratio) of from about 5 to about 40. In one aspect, a catalyst composition includes the catalyst compound and one or more group 13 metal.Type: ApplicationFiled: January 22, 2020Publication date: May 12, 2022Inventors: Tilman W. Beutel, Gerardo J. Majano Sanchez, Walter Weissman, Brian M. Weiss, Himanshu Gupta, John F. Brody, Scott J. Weigel
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Patent number: 11325111Abstract: Catalysts including at least one microporous material (e.g., zeolite), an organosilica material binder, and at least one catalyst metal are provided herein. Methods of making the catalysts, preferably without surfactants and processes of using the catalysts, e.g., for aromatic hydrogenation, are also provided herein.Type: GrantFiled: December 7, 2018Date of Patent: May 10, 2022Assignee: ExxonMobil Research & Engineering CompanyInventors: Paul Podsiadlo, Quanchang Li, David C. Calabro, Kiara M. Benitez, Machteld M. W. Mertens, Scott J. Weigel, Doron Levin, Randall D. Partridge
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Patent number: 11318451Abstract: Processes are provided for preparing molecular sieves of framework structure MEI, TON, MRE, MWW, MFS, MOR, FAU, EMT, or MSE. The process involves preparing a synthesis mixture for the molecular sieve wherein the synthesis mixture includes a morphology modifier L selected from the group consisting of cationic surfactants having a quaternary ammonium group comprising at least one hydrocarbyl group having at least 12 carbon atoms, nonionic surfactants, anionic surfactants, sugars and combinations thereof.Type: GrantFiled: August 20, 2019Date of Patent: May 3, 2022Assignee: ExxonMobil Research & Engineering CompanyInventors: Preeti Kamakoti, Scott J. Weigel, Karl G. Strohmaier, Helge Jaensch, Marc H. Anthonis, Martine Dictus, Brita Engels, Darryl D. Lacy, Sina Sartipi, Brandon J. O'Neill
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Patent number: 11318450Abstract: Processes are provided for preparing molecular sieves. The process involves preparing a synthesis mixture for the molecular sieve wherein the synthesis mixture includes a morphology modifier L selected from the group consisting of nonionic surfactants, anionic surfactants, sugars and combinations thereof.Type: GrantFiled: August 20, 2019Date of Patent: May 3, 2022Assignee: ExxonMobil Research & Engineering CompanyInventors: Preeti Kamakoti, Scott J. Weigel, Karl G. Strohmaier, Helge Jaensch, Marc H. Anthonis, Martine Dictus, Brita Engels, Darryl D. Lacy, Sina Sartipi
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Patent number: 11236028Abstract: Processes are described for separating 3,4?- and 4,4?-dimethylbiphenyl from a mixture comprising at least 3,3?-, 3,4?- and 4,4?-dimethylbiphenyl. In the processes, the mixture is cooled to produce a crystallization product comprising at least of the 4,4?-dimethylbiphenyl from the feed mixture and a first mother liquor product. The first mother liquor product is distilled to produce a bottoms stream enriched in 4,4?-dimethylbiphenyl as compared with the first mother liquor product and an overhead stream deficient in 4,4?-dimethylbiphenyl as compared with the first mother liquor product. The overhead stream is then cooled to produce a second crystallization product comprising at least part of the 3,4?-dimethylbiphenyl from the overhead stream and a second mother liquor product.Type: GrantFiled: January 8, 2019Date of Patent: February 1, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Constantinos P. Bokis, Javier Guzman, Monica D. Lotz, Michael P. Lanci, Catherine M. Dorsi, Scott J. Weigel
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Patent number: 11230515Abstract: Methods for removing impurities from a hydrocarbon stream using a guard bed material are disclosed. The guard bed material includes compositions which comprises a zeolite and a mesoporous support or binder. The zeolite has a Constraint Index of less than 3. The mesoporous support or binder comprises a mesoporous metal oxide having a particle diameter of greater than or equal to 20 ?m at 50% of the cumulative pore size distribution (d50), a pore volume of less than 1 cc/g, and an alumina content of greater than 75%, by weight. Also disclosed are processes for producing mono-alkylated aromatic compounds (e.g., ethylbenzene or cumene) using impure feed streams that are treated by the disclosed methods to remove impurities which act as catalyst poisons to downstream alkylation and/or transalkylation catalysts.Type: GrantFiled: March 19, 2018Date of Patent: January 25, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew S. Ide, Doron Levin, Scott J. Weigel, Brett T. Loveless, Jean W. Beeckman
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Publication number: 20210387928Abstract: Alkyl-demethylation of C2+-hydrocarbyl substituted aromatic hydrocarbons can be utilized to treat one or more of a heavy naphtha reformate stream, a hydrotreated SCN stream, a C8 aromatic hydrocarbon isomerization feed stream, a C9+ aromatic hydrocarbon transalkylation feed stream, and similar hydrocarbon streams to produce additional quantity of xylene products.Type: ApplicationFiled: June 16, 2020Publication date: December 16, 2021Inventors: Michel Molinier, Hari Nair, Meha Rungta, Michael Salciccioli, Doron Levin, Scott J. Weigel
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Patent number: 11198659Abstract: Alkyl-demethylation of C2+-hydrocarbyl substituted aromatic hydrocarbons can be utilized to treat one or more of a heavy naphtha reformate stream, a hydrotreated SCN stream, a C8 aromatic hydrocarbon isomerization feed stream, a C9+ aromatic hydrocarbon transalkylation feed stream, and similar hydrocarbon streams to produce additional quantity of xylene products.Type: GrantFiled: June 16, 2020Date of Patent: December 14, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Hari Nair, Meha Rungta, Michel Molinier, Doron Levin, Scott J. Weigel, Michael Salciccioli, John F. Brody
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Publication number: 20210300842Abstract: Zeolitic and molecular organic framework materials as catalysts suitable for generating branched olefins from linear olefins, thereby increasing the octane of a composition comprising the linear olefins. In particular, catalyst may exhibit selectivity for methyl-shift isomerization over cracking, alkylation, and oligomerization.Type: ApplicationFiled: February 16, 2021Publication date: September 30, 2021Inventors: Brandon J. O'Neill, Joe M. Falkowski, Allen W. Burton, Scott J. Weigel, Randall J. Meyer, Ajit B. Dandekar