Patents by Inventor Scott Klimczak

Scott Klimczak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11975485
    Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; a dynamic force adjustment capable of exerting force on one of the two hobs to urge the force-receiving hob toward the other of the two hobs; and a controller communicatively connected with the dynamic force adjustment and capable of controlling the force exertion thereof.
    Type: Grant
    Filed: August 2, 2021
    Date of Patent: May 7, 2024
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess
  • Patent number: 11945162
    Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; a dynamic force adjustment capable of exerting force on one of the two hobs to urge the force-receiving hob toward the other of the two hobs; and a controller communicatively connected with the dynamic force adjustment and capable of controlling the force exertion thereof.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: April 2, 2024
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess
  • Publication number: 20240066800
    Abstract: An additive manufacturing apparatus, system, and method. More particularly, the disclosed in-line nozzle inspection apparatus, system and method are suitable to monitor an additive manufacturing print nozzle, and may include: at least one sensor integrated with a motion driver for the print nozzle; a plurality of imaging lenses suitable to provide a substantially complete field of view at least about a tip of the print nozzle; and a comparative engine suitable to compare the field of view state to an acceptable state of the print nozzle, and to execute a cleaning of the print nozzle if the field of view state is unacceptable.
    Type: Application
    Filed: September 5, 2023
    Publication date: February 29, 2024
    Inventors: Scott Klimczak, Luke Rodgers
  • Patent number: 11903134
    Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.
    Type: Grant
    Filed: May 18, 2022
    Date of Patent: February 13, 2024
    Assignee: JABIL INC.
    Inventors: Darin Burgess, Randy Crockett, Timothy DeRosett, Charles Santhakumar, Scott Klimczak, Anwar A. Mohammed, Luke Rodgers, Harpuneet Singh, Daniel Torres, Felipe Torres
  • Publication number: 20240042678
    Abstract: The disclosed apparatus, system and method may include: at least two hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing; a material guide suitable to receive the extruded print material filament; at least one heater element coupled to a transition point along the material guide distally from the at least two hobs, wherein the transition point comprises an at least partial liquefication of the print material within the material guide by the at least one heater element to allow for printing of the at least partially liquefied print material; and at least one secondary heater at least partially about an upper aspect of the transition point and suitable to at least heat the upper aspect upon a clog in the material guide to liquefy the clog.
    Type: Application
    Filed: October 2, 2023
    Publication date: February 8, 2024
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess
  • Publication number: 20230405929
    Abstract: The disclosure is of and includes at least an apparatus, system and method for an additive manufacturing system. The apparatus, system and method may include at least: a heated print nozzle suitable to deliver at least partially liquefied print material to a print build in a print area; at least two projected digital masks suitable for providing a pixelization masking of the print area; and at least one print area heater suitable to deliver heat to ones of the masked pixels in the print area responsive to at least one controller.
    Type: Application
    Filed: September 5, 2023
    Publication date: December 21, 2023
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess
  • Publication number: 20230363128
    Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.
    Type: Application
    Filed: July 14, 2023
    Publication date: November 9, 2023
    Inventors: Darin Burgess, Randy Crockett, Timothy DeRosett, Charles Santhakumar, Scott Klimczak, Anwar A. Mohammed, Luke Rodgers, Harpuneet Singh, Daniel Torres, Felipe Torres
  • Patent number: 11785754
    Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.
    Type: Grant
    Filed: June 21, 2022
    Date of Patent: October 10, 2023
    Assignee: JABIL INC.
    Inventors: Darin Burgess, Randy Crockett, Timothy DeRosett, Charles Santhakumar, Scott Klimczak, Anwar A. Mohammed, Luke Rodgers, Harpuneet Singh, Daniel Torres, Felipe Torres
  • Patent number: 11747732
    Abstract: A digital masking system includes a supporting structure for supporting a material, and a pattern imaging apparatus. The pattern imaging apparatus includes a light source device, multiple imaging devices that convert light from the light source device into a plurality of light beams each representing an image, and a combiner that combines the light beams into a single light beam which is projected toward a material.
    Type: Grant
    Filed: September 4, 2020
    Date of Patent: September 5, 2023
    Assignee: Jabil Inc.
    Inventors: Scott Klimczak, Nicholas Diaco
  • Patent number: 11485090
    Abstract: An apparatus, a system, and a method for improvements in fused filament fabrication (FFF). Characteristics of a filament may be measured during production of the filament and the characteristics stored in a memory for retrieval by a 3D printer. The 3D printer adjusts print settings as necessary based on the measured characteristics, thereby resulting in better print quality.
    Type: Grant
    Filed: September 4, 2020
    Date of Patent: November 1, 2022
    Assignee: JABIL INC.
    Inventors: Scott Klimczak, Darin Burgess, Randy Crockett
  • Patent number: 11477926
    Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: October 18, 2022
    Assignee: JABIL INC.
    Inventors: Darin Burgess, Randy Crockett, Timothy DeRosett, Charles Santhakumar, Scott Klimczak, Anwar A. Mohammed, Luke Rodgers, Harpuneet Singh, Daniel Torres, Felipe Torres
  • Publication number: 20220322587
    Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.
    Type: Application
    Filed: June 21, 2022
    Publication date: October 6, 2022
    Inventors: Darin Burgess, Randy Crockett, Timothy DeRosett, Charles Santhakumar, Scott Klimczak, Anwar A. Mohammed, Luke Rodgers, Harpuneet Singh, Daniel Torres, Felipe Torres
  • Publication number: 20220279689
    Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 1, 2022
    Inventors: Darin Burgess, Randy Crockett, Timothy DeRosett, Charles Santhakumar, Scott Klimczak, Anwar A. Mohammed, Luke Rodgers, Harpuneet Singh, Daniel Torres, Felipe Torres
  • Publication number: 20220227060
    Abstract: An apparatus, a system, and a method for improvements in fused filament fabrication (FFF). Characteristics of a filament may be measured during production of the filament and the characteristics stored in a memory for retrieval by a 3D printer. The 3D printer adjusts print settings as necessary based on the measured characteristics, thereby resulting in better print quality.
    Type: Application
    Filed: April 7, 2022
    Publication date: July 21, 2022
    Inventors: Scott Klimczak, Darin Burgess, Randy Crockett
  • Publication number: 20220072785
    Abstract: An apparatus, system and method for additive manufacturing. The apparatus, system and method include at least a print bed having thereon powdered print material; a dispersing head suitable to disperse one or more heat-actuated agents onto the powdered print material as indicated by a print plan; a broadband infrared energy source suitable to pass over the print bed so as to actuate the dispersed agent; and a heat energy filter interfaced to the broadband energy source so as to filter the actuating energy to one or a range of wavelengths of the infrared energy source that is less than the available broadband.
    Type: Application
    Filed: December 18, 2019
    Publication date: March 10, 2022
    Applicant: JABIL INC.
    Inventors: Scott Klimczak, Luke Rodgers
  • Publication number: 20220072775
    Abstract: An additive manufacturing apparatus, system, and method. The apparatus, system and method are for a hybrid additive manufacturing print nozzle that may include a delivery conduit; an extruder capable of extruding print material through the delivery conduit; a high thermal mass heater about the delivery conduit proximate to the extruder; a low thermal mass heater about the delivery conduit distal from the extruder and proximate to an exit from the delivery conduit; and a controller capable of executing at least a print build using the print material, and of controlling both the high thermal mass heater and the lower thermal mass heater.
    Type: Application
    Filed: December 18, 2019
    Publication date: March 10, 2022
    Applicant: JABIL INC.
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess
  • Publication number: 20220072766
    Abstract: An additive manufacturing apparatus, system, and method for kinematic-based heating of a print filament. The apparatus, system and method may include: a print nozzle suitable to deliver at least partially liquefied print material to form a print build responsive to motion control of the print nozzle in at least two axes by a kinematic controller; at least one heater about the print nozzle suitable to effectuate the at least partial liquefication of the at least partially liquefied print material; and a correlative interface between the kinematic controller and the at least one heater, wherein the correlative interface monitors upcoming ones of the motion control so as to anticipatorily actuate the at least one heater according to the upcoming ones of the motion control.
    Type: Application
    Filed: December 17, 2019
    Publication date: March 10, 2022
    Applicant: JABIL INC.
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess
  • Publication number: 20220072777
    Abstract: The disclosed apparatus, system and method may include at least two hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing; a material guide suitable to receive the extruded print material filament; at least one heater element coupled to a transition point along the material guide distally from the at least two hobs, wherein the transition point comprises an at least partial liquefication of the print material within the material guide by the at least one heater element to allow for printing of the at least partially liquefied print material; at least one peltier device at least partially about an upper aspect of the transition point and suitable to at least sink heat from the upper aspect of the transition point to thereby preclude partial liquefication of the print material above the upper aspect; and a print nozzle in fluid communication with the at least partially liquefied print material and suitable to print the at least partially liquefied print mater
    Type: Application
    Filed: December 19, 2019
    Publication date: March 10, 2022
    Applicant: JABIL INC.
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess
  • Publication number: 20220072784
    Abstract: The disclosure is of and includes at least an apparatus, system and method for an additive manufacturing system. The apparatus, system and method may include at least: a heated print nozzle suitable to deliver at least partially liquefied print material to a print build in a print area; at least two projected digital masks suitable for providing a pixelization masking of the print area; and at least one print area heater suitable to deliver heat to ones of the masked pixels in the print area responsive to at least one controller.
    Type: Application
    Filed: December 17, 2019
    Publication date: March 10, 2022
    Applicant: JABIL INC.
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess
  • Publication number: 20220072765
    Abstract: The disclosed apparatus, system and method may include: at least two hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing; a material guide suitable to receive the extruded print material filament; at least one heater element coupled to a transition point along the material guide distally from the at least two hobs, wherein the transition point comprises an at least partial liquefication of the print material within the material guide by the at least one heater element to allow for printing of the at least partially liquefied print material; and at least one secondary heater at least partially about an upper aspect of the transition point and suitable to at least heat the upper aspect upon a clog in the material guide to liquefy the clog.
    Type: Application
    Filed: December 17, 2019
    Publication date: March 10, 2022
    Applicant: JABIL INC.
    Inventors: Scott Klimczak, Luke Rodgers, Darin Burgess