Abstract: Optical package and module designs use multiple-port (e.g. six-port) optical packages to create compact DWDM modules, add/drop packages, heat dissipation packages, optical amplifier filters, and the like.

Abstract: A multiple-port optical device uses improved fiber ferrules comprising various capillary designs and shapes to precisely position optical fibers and, in particular, the optical fiber cores. The fibers are screened for geometric characteristics which further aide in precisely positioning the fiber cores. The ferrules, capillaries, fibers, and adhesives are combined to reduce adverse thermal effects and maintain the position of the fibers over a broad range of environmental conditions in which DWDM packages and modules are required to operate.

Abstract: An optical package comprises an optical element (e.g., a filter), a reflective surface, an input optical fiber and an output optical fiber. A light signal travels through the input fiber and through the element where it is shaped or modified a first time. The shaped light signal is reflected by the reflective surface and is again transmitted through the element where it is shaped or modified a second time. The twice-shaped light signal then travels out through the output fiber. The package thereby utilizes the element two times. The package is useful in wavelength division multiplex (WDM) telecommunication systems and other light processing systems.

Abstract: An optical assembly includes a lens unit having a first lens and a second lens arranged on a common optical path with substantially coincident optical axes. Each lens has a transmission region through which light passes from a first side to a second side of the lens, and a first and a second table region on the periphery of the transmission region. The table regions are flat surfaces positioned on the first and second sides of each lens. An optical element holding tube is butt-coupled to the first table region of the first lens. An optical element, such as a filter, is supported on the first element holding tube. A second lens support tube holds the first lens and the second lens at opposite ends, with the first element holding tube therebetween. The first and second lenses and the optical element are passively aligned and then fixed in place with optical adhesive at the butt joints.

Abstract: Optical package and module designs use multiple-port (e.g. six-port) optical packages to create compact DWDM modules, add/drop packages, heat dissipation packages, optical amplifier filters, and the like.

Abstract: A multiple-port optical device combines two polarization combiner-splitters into one package. Two single mode optical fibers are enclosed in a first ferrule of the package and are optically coupled to four polarization maintaining fibers enclosed in a second ferrule of the package. The optical fibers are precisely positioned using improved fiber ferrules comprising various capillary designs. A prism is mounted between the single mode fibers and the polarization maintaining fibers. The fibers are screened for geometric characteristics which aide in precisely positioning the fiber cores. The ferrules, capillaries, fibers, and adhesives are combined to reduce adverse thermal effects over a broad range of environmental conditions. The precise positioning and geometry of the optical fibers aids in optically aligning the elements of both polarization combiner-splitters in the one package. The invention is applicable to related devices such as multiple isolators, combiner-isolators, splitter-isolators, and the like.

Abstract: An apparatus and method of manufacturing multiple-port optical devices and packages includes the steps of positioning pairs of screened optical fibers in a precision ferrule of a collimating assembly; determining a desired angle of incidence (AOI) for an optical element; positioning the assembly in a movable fixture; moving the assembly into engagement with an optical element holder unit having an optical element mounted thereto; micro-tilting the element holder to actively align the optical element and fibers to preferably achieve an insertion loss (IL) less than about 0.2 dB; and curing adhesive to initially secure the aligned optical element assembly.

Abstract: A multiple-port optical device uses improved fiber ferrules comprising various capillary designs and shapes to precisely position optical fibers and, in particular, the optical fiber cores. The fibers are screened for geometric characteristics which further aide in precisely positioning the fiber cores. The ferrules, capillaries, fibers, and adhesives are combined to reduce adverse thermal effects and maintain the position of the fibers over a broad range of environmental conditions in which DWDM packages and modules are required to operate.

Abstract: Optical package and module designs use multiple-port (e.g. six-port) optical packages to create compact DWDM modules, add/drop packages, heat dissipation packages, optical amplifier filters, and the like.

Abstract: An optical assembly includes a lens unit having a first lens and a second lens arranged on a common optical path with substantially coincident optical axes. Each lens has a transmission region through which light passes from a first side to a second side of the lens, and a first and a second table region on the periphery of the transmission region. The table regions are flat surfaces positioned on the first and second sides of each lens. An optical element holding tube is butt-coupled to the first table region of the first lens. An optical element, such as a filter, is supported on the first element holding tube. A second lens support tube holds the first lens and the second lens at opposite ends, with the first element holding tube therebetween. The first and second lenses and the optical element are passively aligned and then fixed in place with optical adhesive at the butt joints.

Abstract: Methods of making a multiple-port optical device include precisely positioning pairs of optical fibers inside of a fiber ferrule using a positioning means, such as shaped capillaries or an external clamp, to hold the position of the fibers while adhesive is applied to the fibers and cured. The external precision positioning means comprise silicon wafers which are etched to form capillaries or guides for the fibers. Adhesive is applied to the fibers and wicked into the fiber ferrule capillary to completely fill the capillary. The external positioning means is removed after curing and the fiber ferrule is polished for use in optical devices such as multiple-port DWDM filter packages.

Abstract: An optical package comprises an optical element (e.g., a filter), a reflective surface, an input optical fiber and an output optical fiber. A light signal travels through the input fiber and through the element where it is shaped or modified a first time. The shaped light signal is reflected by the reflective surface and is again transmitted through the element where it is shaped or modified a second time. The twice-shaped light signal then travels out through the output fiber. The package thereby utilizes the element two times. The package is useful in wavelength division multiplex (WDM) telecommunication systems and other light processing systems.

Abstract: An apparatus and method of building multiple-port optical devices characterizes optical filters according to a desired angle of incidence. Fiber ferrules are manufactured to precisely position at least two pairs of optical fibers inside the ferrules. The fiber ferrules are then characterized according to the distance between the fiber cores of the fiber pairs (i.e. the separation distance). The filters and the fiber ferrules are matched according to predetermined tolerances. The filter, or other optical element, is optically aligned with each pair of optical fibers and bonded into place. Light signals, such as DWDM signals, are then transmitted through the devices and the single filter or optical device operates on the multiple signals.

Abstract: A multiple-port optical device combines two polarization combiner-splitters into one package. Two single mode optical fibers are enclosed in a first ferrule of the package and are optically coupled to four polarization maintaining fibers enclosed in a second ferrule of the package. The optical fibers are precisely positioned using improved fiber ferrules comprising various capillary designs. A prism is mounted between the single mode fibers and the polarization maintaining fibers. The fibers are screened for geometric characteristics which aide in precisely positioning the fiber cores. The ferrules, capillaries, fibers, and adhesives are combined to reduce adverse thermal effects over a broad range of environmental conditions. The precise positioning and geometry of the optical fibers aids in optically aligning the elements of both polarization combiner-splitters in the one package. The invention is applicable to related devices such as multiple isolators, combiner-isolators, splitter-isolators, and the like.

Abstract: A method for making an optical collimating device having three or more ports. A test light having the same wavelength as that at which the filter is designed to operate is transmitted through the input collimator. The angle of incidence is measured, and the location where the reflected beam reaches the ferrule is determined. The data dictates where the output fiber pigtail should be positioned within the ferrule to achieve the measured angle of incidence for that transmitted wavelength and the spacing between input and output pigtails based on the angle of reflection. Multiple ferrules containing two or more pigtails corresponding to a particular filter operating at a particular wavelength are segregated into separate collimator bins that are marked accordingly.

Abstract: A multiple-port optical device uses improved fiber ferrules comprising various capillary designs and shapes to precisely position optical fibers and, in particular, the optical fiber cores. The fibers are screened for geometric characteristics which further aide in precisely positioning the fiber cores. The ferrules, capillaries, fibers, and adhesives are combined to reduce adverse thermal effects and maintain the position of the fibers over a broad range of environmental conditions in which DWDM packages and modules are required to operate.

Abstract: An apparatus and method of manufacturing multiple-port optical devices and packages includes the steps of positioning pairs of screened optical fibers in a precision ferrule of a collimating assembly; determining a desired angle of incidence (AOI) for an optical element; positioning the assembly in a moveable fixture; moving the assembly into engagement with an optical element holder unit having an optical element mounted thereto; micro-tilting the element holder to actively align the optical element and fibers to preferably achieve an insertion loss (IL) less than about 0.2 dB; and curing adhesive to initially secure the aligned optical element assembly.

Abstract: Methods of making a multiple-port optical device include precisely positioning pairs of optical fibers inside of a fiber ferrule using a positioning means, such as shaped capillaries or an external clamp, to hold the position of the fibers while adhesive is applied to the fibers and cured. The external precision positioning means comprise silicon wafers which are etched to form capillaries or guides for the fibers. Adhesive is applied to the fibers and wicked into the fiber ferrule capillary to completely fill the capillary. The external positioning means is removed after curing and the fiber ferrule is polished for use in optical devices such as multiple-port DWDM filter packages.

Abstract: A multiple-port optical device uses improved fiber ferrules comprising various capillary designs and shapes to precisely position optical fibers and, in particular, the optical fiber cores. The fibers are screened for geometric characteristics which further aide in precisely positioning the fiber cores. The ferrules, capillaries, fibers, and adhesives are combined to reduce adverse thermal effects and maintain the position of the fibers over a broad range of environmental conditions in which DWDM packages and modules are required to operate.

Abstract: An apparatus and method of building multiple-port optical devices characterizes optical filters according to a desired angle of incidence. Fiber ferrules are manufactured to precisely position at least two pairs of optical fibers inside the ferrules. The fiber ferrules are then characterized according to the distance between the fiber cores of the fiber pairs (i.e. the separation distance). The filters and the fiber ferrules are matched according to predetermined tolerances. The filter, or other optical element, is optically aligned with each pair of optical fibers and bonded into place. Light signals, such as DWDM signals, are then transmitted through the devices and the single filter or optical device operates on the multiple signals.