Abstract: A reinforcement beam for an automotive component is continuously formed with a metal sheet that is roll formed to have at least one tubular portion that extends along a length of the reinforcement beam. A solid state forge weld is formed between an edge of the metal sheet and an intermediate portion of the metal sheet to close a seam that extends along the tubular portion of the reinforcement beam. Prior to forming the solid state forge weld, select portions of the metal sheet are heated to a desirable welding temperature with a high frequency current delivered by electrical contacts to opposing sides of the weld seam. The desired welding temperature may burn off a galvanized coating on the metal sheet at the select portions prior to forming the solid state forge weld that is generally void of zinc inclusions.

Abstract: A running board system is provided for the light truck market, where a beam of the running board is removable to double as a ramp. For example, a single one of these beams can be used to guide a motorcycle onto a truck bed, or alternatively a pair of these removable beams can be used to provide a ramp for guiding a two wheel cart (e.g., hand truck), four wheel vehicle, or snowmobile onto the truck bed. Optionally, the beam includes lockable storage and/or includes brackets for securement of the beam(s) to the truck's tailgate when used as a ramp.