Abstract: A power steering system for transferring torque to a sector gear includes a first ball screw and a first ball nut circumscribing the first ball screw. The first ball nut is in torque-transfer communication with the first ball screw through a plurality of ball bearings and is meshed or engaged with the sector gear for torque transfer therewith. An electric motor is configured to selectively supply torque to the sector gear through the first ball nut.

Abstract: A parallelogram steering system transfers torque to a relay rod in response to steering commands. The steering system includes an input member configured to receive the steering commands. A pitman arm and an idler arm are both movably connected to the relay rod. An idler shaft is operatively connected to the idler arm for common rotation therewith. The steering system also includes at least one electric motor, which is configured to selectively supply assist torque to the idler shaft in response to the steering commands.

Abstract: A power steering system includes an input shaft operatively connected to an input member, and a sector gear operatively connected to a pitman arm. A first ball screw is formed on the input shaft. A first ball nut circumscribes the first ball screw and is in torque-transfer communication therewith through a plurality of ball bearings. A first rack is rigidly attached to the first ball nut, and is meshed with the sector gear for torque transfer therewith. A second ball screw is not substantially coaxial with the first ball screw. A second ball nut circumscribes the second ball screw and is in torque-transfer communication with the second ball screw through the ball bearings. A second rack is meshed with the sector gear for torque transfer therewith. An electric motor is configured to selectively supply torque to the sector gear through the second ball screw.

Abstract: A method of controlling a motor current for a vehicle having a motor and a steering system includes the steps of obtaining a torque signal from the steering system, calculating a torque, and adjusting the motor current based at least in part on the torque signal, the torque gain, or both.

Abstract: A power steering system for transferring torque to a sector gear includes a first ball screw and a first ball nut circumscribing the first ball screw. The first ball nut is in torque-transfer communication with the first ball screw through a plurality of ball bearings and is meshed or engaged with the sector gear for torque transfer therewith. An electric motor is configured to selectively supply torque to the sector gear through the first ball nut.

Abstract: A power steering system includes an input shaft operatively connected to an input member, and a sector gear operatively connected to a pitman arm. A first ball screw is formed on the input shaft. A first ball nut circumscribes the first ball screw and is in torque-transfer communication therewith through a plurality of ball bearings. A first rack is rigidly attached to the first ball nut, and is meshed with the sector gear for torque transfer therewith. A second ball screw is not substantially coaxial with the first ball screw. A second ball nut circumscribes the second ball screw and is in torque-transfer communication with the second ball screw through the ball bearings. A second rack is meshed with the sector gear for torque transfer therewith. An electric motor is configured to selectively supply torque to the sector gear through the second ball screw.

Abstract: A method for improving a failure mode diagnostic of an electric power steering system by overcoming a motor electric lock condition due to position sensor signal corruption or other motor faults. If certain conditions are met, the method determines that the motor is in an electric lock condition, and then reduces a torque current command to the motor so that it is able to be rotated by a vehicle hand-wheel. Once the motor is able to be rotated, then the method determines whether certain conditions have been met to determine whether the position sensor is malfunctioning.

Abstract: A method of determining steering rack rattle propensity of a rack and pinion steering assembly may comprise: simultaneously recording audio, and measuring acceleration of a rack, and right and left side tie-rod end loads; identifying rack rattle events from the audio recording; determining common characteristics of the measured rack acceleration and tie-rod end loads during the identified rack rattle events; creating a rack rattle index level; applying a predetermined force profile to a test rack and pinion steering assembly; measuring a test acceleration on the test rack and pinion steering assembly; calculating a test RMS level in a test frequency range using a test time constant; determining a rack rattle index value from the calculated test RMS level; and comparing the rack rattle index value to the rack rattle index level.

Abstract: A method of controlling a motor current for a vehicle having a motor and a steering system includes the steps of obtaining a torque signal from the steering system, calculating a torque, and adjusting the motor current based at least in part on the torque signal, the torque gain, or both.

Abstract: A method of determining steering rack rattle propensity of a rack and pinion steering assembly may comprise: simultaneously recording audio, and measuring acceleration of a rack, and right and left side tie-rod end loads; identifying rack rattle events from the audio recording; determining common characteristics of the measured rack acceleration and tie-rod end loads during the identified rack rattle events; creating a rack rattle index level; applying a predetermined force profile to a test rack and pinion steering assembly; measuring a test acceleration on the test rack and pinion steering assembly; calculating a test RMS level in a test frequency range using a test time constant; determining a rack rattle index value from the calculated test RMS level; and comparing the rack rattle index value to the rack rattle index level.

Abstract: A wear compensator for use in a vehicle rack and pinion steering assembly and a method of biasing a rack against a pinion shaft gear in a rack and pinion steering assembly are disclosed. The wear compensator may include a rack follower, an adjuster plug, a wear cam and a torsion spring. The rack follower slides on the rack. The adjuster plug is retained by the steering gear housing and includes a plug cam surface. The wear cam includes a wear cam surface operatively engaging the plug cam surface, is mounted between the rack follower and the adjuster plug, and can rotate relative to the adjuster plug. The torsion spring connects between the adjuster plug and the wear cam in order to rotatably bias the wear cam relative to the adjuster plug.

Abstract: A method for improving a failure mode diagnostic of an electric power steering system by overcoming a motor electric lock condition due to position sensor signal corruption or other motor faults. If certain conditions are met, the method determines that the motor is in an electric lock condition, and then reduces a torque current command to the motor so that it is able to be rotated by a vehicle hand-wheel. Once the motor is able to be rotated, then the method determines whether certain conditions have been met to determine whether the position sensor is malfunctioning.

Abstract: A control for an automatic shifting power transmission employs an algorithm to determine the proper gear ratio during vehicle deceleration. The algorithm establishes downshift grade requirements based on the brake pressure and speed threshold targets based on brake pressure. A grade average is calculated from the operating parameters of acceleration, engine braking, aerodynamic drag, rolling resistance and brake torque deceleration. If the grade average is within downshifting range and the speed target is met, the control commands a downshift to the next lower gear ratio. The downshift grade requirements decrease as brake pressure increases and speed targets increase as brake pressure increases.

Abstract: An oil pressurized telescoping actuator for active ride vehicle suspension having a folded dual piston design with an inner piston stroking within the rod of an outer piston to foreshorten overall length. A special universal joint provided for a larger tolerance so that three bearing surfaces encounter will not encounter binding. The upper mount accommodates the upper end of the actuator with extends therethrough to further foreshorten the unit. The entire unit is jacketed to provide a reservoir connected to a drain line so that leakage oil can be pressurized by a pump into the system for pressurized feed into the actuator for powered expansion and contraction of the actuator for level ride for all vehicle maneuvers.