Abstract: Morphable rotor blades for a turbine engine systems include a root portion and an airfoil portion having a morphable portion including a morphable material that changes shape in response to a stimulus.

Abstract: The present disclosure relates to an airfoil assembly for a turbine engine and methods of assembly thereof. The airfoil assembly generally includes a composite airfoil and a spar. The composite airfoil has a pressure side and a suction side extending in an axial direction between a leading edge and a trailing edge defining a chordwise direction and extending radially between a root and a tip defining a spanwise direction and having a span-length. The spar includes a first portion including a first material and a second portion joined at an interface with the first portion. The second portion further includes a second material, different from the first material, joined to the first portion at an interface. The method generally includes joining the first portion with the second portion at the interface; and assembling the spar with the composite airfoil.

Abstract: An apparatus a multiple layer structure having a sub-portion defining an impact zone, and having an inner composite fiber layer, an outer composite fiber layer overlying the inner composite fiber layer, and a woven glass layer, where the inner composite fiber layer, outer composite fiber layer, and the woven glass layer overly the impact zone.

Abstract: Methods, apparatus, systems, and articles of manufacture are disclosed to implement a low radius ratio fan blade for a gas turbine engine. A fan blade for a gas turbine engine includes an airfoil including a leading edge and a trailing edge extending between a root and a tip of the airfoil, a distance between the leading edge and the trailing edge defining a flow path length, a leading edge hub point defined by a radially innermost point of the leading edge, and an axial dovetail including a pair of opposed pressure faces, an axial length of the axial dovetail less than the flow path length, a top edge of the axial dovetail separating the pressure faces from the airfoil, the top edge of the axial dovetail radially outward of the leading edge hub point.

Abstract: Morphable rotor blades for a turbine engine systems include a root portion and an airfoil portion having a morphable portion including a morphable material that changes shape in response to a stimulus.

Abstract: Methods, apparatus, systems, and articles of manufacture are disclosed to implement a low radius ratio fan blade for a gas turbine engine. A fan blade for a gas turbine engine includes an airfoil including a leading edge and a trailing edge extending between a root and a tip of the airfoil, a distance between the leading edge and the trailing edge defining a flow path length, a leading edge hub point defined by a radially innermost point of the leading edge, and an axial dovetail including a pair of opposed pressure faces, an axial length of the axial dovetail less than the flow path length, a top edge of the axial dovetail separating the pressure faces from the airfoil, the top edge of the axial dovetail radially outward of the leading edge hub point.

Abstract: Walls of gas turbine engine casings, fan cases, and methods for forming walls, e.g., fan case walls, are provided. For example, a wall comprises a plurality of composite plies arranged in a ply layup. The wall is annular and circumferentially segmented into a plurality of regions that include at least one first region and at least one second region. The ply layup in the first and second regions is different such that the ply layup is non-axisymmetric. An exemplary fan case comprises an annular inner shell, a filler layer, an annular back sheet, and an annular outer layer. The back sheet is circumferentially segmented into a plurality of regions, including at least one first region and at least one second region, and comprises a plurality of composite plies arranged in a ply layup that is different in the first and second regions such that the ply layup is non-axisymmetric.

Abstract: A softwall containment system for a machine includes an inner wall circumscribing a bladed rotatable member of the machine and extending from a forward end to an aft end. The softwall containment system also includes an outer wall circumscribing the inner wall and extending from a forward end to an aft end. The outer wall is spaced radially outwardly from the inner wall. The outer wall extends axially between a first joint coupling the forward end of the inner wall to the forward end of the outer wall and a second joint coupling the aft end of the inner wall to the aft end of the outer wall. The softwall containment system also includes an anti-ballistic material wrap covering the outer wall, the anti-ballistic material wrap including at least one of a first extension extending forward of the first joint and a second extension extending aft of the second joint.

Abstract: Containment assemblies and methods for forming containment assemblies of gas turbine engines are provided. For example, a containment assembly comprises a containment case including a plurality of coated fibers. Each coated fiber comprises a fiber surrounded by a ceramic material such that the ceramic material coats the fiber. As another example, a containment assembly comprises an inner case and a containment case comprising a plurality of coated fibers. Each coated fiber comprises a fiber surrounded by a ceramic material such that the ceramic material coats the fiber. The containment case includes a greater proportion of the coated fibers at an inner surface of a layer of the containment case than at a location within the containment case that is radially outward from the inner surface. Methods for forming a containment assembly of a gas turbine engine are provided.

Abstract: Containment assemblies and methods for forming containment assemblies of gas turbine engines are provided. For example, a containment assembly comprises a containment case including a plurality of coated fibers. Each coated fiber comprises a fiber surrounded by a ceramic material such that the ceramic material coats the fiber. As another example, a containment assembly comprises an inner case and a containment case comprising a plurality of coated fibers. Each coated fiber comprises a fiber surrounded by a ceramic material such that the ceramic material coats the fiber. The containment case includes a greater proportion of the coated fibers at an inner surface of a layer of the containment case than at a location within the containment case that is radially outward from the inner surface. Methods for forming a containment assembly of a gas turbine engine are provided.

Abstract: An apparatus a multiple layer structure having a sub-portion defining an impact zone, and having an inner composite fiber layer, an outer composite fiber layer overlying the inner composite fiber layer, and a woven glass layer, where the inner composite fiber layer, outer composite fiber layer, and the woven glass layer overly the impact zone.

Abstract: An apparatus and method for a multiple layer fan casing surrounding a fan having a plurality of circumferentially spaced blades rotatable about a rotational axis and having a sub-portion defining a blade impact zone, the multiple layers comprising an inner fiber layer confronting the blades, an outer fiber layer overlying the inner carbon layer, a glass layer sandwiched between the inner and outer composite fiber layers.

Abstract: A containment structure for surrounding a rotatable machine includes a double-walled inner shell having a forward end, an aft end, and a substantially cylindrical body extending therebetween. The inner shell includes an inner wall at least partially surrounding a bladed portion of the bladed rotor, and an outer portion that branches radially outward from the inner wall. The containment structure also includes a substantially cylindrical back sheet coupled to the outer portion and disposed radially outward of the inner wall.

Abstract: A turbine engine that includes an engine casing including a shell and an angel wing member. The angel wing member includes a base defined at the shell and a tip positioned distal from the base. The turbine engine also includes a backsheet extending over the angel wing member such that an angled region is defined in the backsheet at an interface with the tip. The tip has a predetermined contour capable of mitigating stress concentrations in the angled region induced from said tip.

Abstract: Walls of gas turbine engine casings, fan cases, and methods for forming walls, e.g., fan case walls, are provided. For example, a wall comprises a plurality of composite plies arranged in a ply layup. The wall is annular and circumferentially segmented into a plurality of regions that include at least one first region and at least one second region. The ply layup in the first and second regions is different such that the ply layup is non-axisymmetric. An exemplary fan case comprises an annular inner shell, a filler layer, an annular back sheet, and an annular outer layer. The back sheet is circumferentially segmented into a plurality of regions, including at least one first region and at least one second region, and comprises a plurality of composite plies arranged in a ply layup that is different in the first and second regions such that the ply layup is non-axisymmetric.

Abstract: A composite airfoil comprises a leading edge and a trailing edge, a pressure side and a suction side extending between the leading edge and the trailing edge, a tip at a radial outer end of the airfoil, a shank at a radial inner end of the airfoil, a dovetail connected to the shank, and a metal patch disposed between the dovetail and the shank.

Abstract: A backsheet for use in a turbine engine fan case includes a first portion including a first portion first end and an opposing first portion second end. The first portion is tapered between the first portion first end and the first portion second end. The backsheet also includes a second portion coupled to the first portion. The second portion includes a second portion first end and an opposing second portion second end. The second portion defines a constant thickness between the second portion first end and the second portion second end.

Abstract: An apparatus and method for a multiple layer fan casing surrounding a fan having a plurality of circumferentially spaced blades rotatable about a rotational axis and having a sub-portion defining a blade impact zone, the multiple layers comprising an inner fiber layer confronting the blades, an outer fiber layer overlying the inner carbon layer, a glass layer sandwiched between the inner and outer composite fiber layers.

Abstract: A softwall containment system for a machine includes an inner wall circumscribing a bladed rotatable member of the machine and extending from a forward end to an aft end. The softwall containment system also includes an outer wall circumscribing the inner wall and extending from a forward end to an aft end. The outer wall is spaced radially outwardly from the inner wall. The outer wall extends axially between a first joint coupling the forward end of the inner wall to the forward end of the outer wall and a second joint coupling the aft end of the inner wall to the aft end of the outer wall. The softwall containment system also includes an anti-ballistic material wrap covering the outer wall, the anti-ballistic material wrap including at least one of a first extension extending forward of the first joint and a second extension extending aft of the second joint.

Abstract: A turbine engine that includes an engine casing including a shell and an angel wing member. The angel wing member includes a base defined at the shell and a tip positioned distal from the base. The turbine engine also includes a backsheet extending over the angel wing member such that an angled region is defined in the backsheet at an interface with the tip. The tip has a predetermined contour capable of mitigating stress concentrations in the angled region induced from said tip.