Abstract: An assembly and related method of wire laser deposition includes a splitting mirror presenting a plurality of reflective surfaces being distinct from one another. A laser beam is directed towards and reflected off the reflective surfaces and into a plurality of split beam segments traveling radially outwardly from the splitting mirror. A plurality of redirecting mirrors are each disposed in aligned relationship with a respective one of the split segments to redirect and shape each respective beam segment into a shaped beam segment extending towards a focus plane PF. The shaped beam segments extend in circumferentially spaced relationship to one another and are collectively reassembled into a ring shaped beam having a center. A material wire is fed between an adjacent pair of shaped beam segments and through the center of the ring shaped beam for disposing the material wire perpendicular to a base substrate for processing.

Abstract: An upper housing assembly includes a pivot arm having an upper cam surface adjacent a distal end. A cam follower is coupled to a laser head to move up and down with a laser head. The cam follower exerts a downward force on the upper cam surface during normal operation. Thus, as the pivot arm rotates back and forth, the laser head moves up and down. A assist gas hose can be coupled between the upper housing and the laser head which has a spiral configuration permitting relative axial movement between the upper housing and the laser head. Upon an upward axial force being exerted on the laser head, the cam follower moves upwardly away from the upper cam surface.

Abstract: An upper housing assembly includes a pivot arm having an upper cam surface adjacent a distal end. A cam follower is coupled to a laser head to move up and down with a laser head. The cam follower exerts a downward force on the upper cam surface during normal operation. Thus, as the pivot arm rotates back and forth, the laser head moves up and down. A assist gas hose can be coupled between the upper housing and the laser head which has a spiral configuration permitting relative axial movement between the upper housing and the laser head. Upon an upward axial force being exerted on the laser head, the cam follower moves upwardly away from the upper cam surface.

Abstract: An upper housing assembly includes a pivot arm having an upper cam surface adjacent a distal end. A cam follower is coupled to a laser head to move up and down with a laser head. The cam follower exerts a downward force on the upper cam surface during normal operation. Thus, as the pivot arm rotates back and forth, the laser head moves up and down. A assist gas hose can be coupled between the upper housing and the laser head which has a spiral configuration permitting relative axial movement between the upper housing and the laser head. Upon an upward axial force being exerted on the laser head, the cam follower moves upwardly away from the upper cam surface.

Abstract: An upper housing assembly includes a pivot arm having an upper cam surface adjacent a distal end. A cam follower is coupled to a laser head to move up and down with a laser head. The cam follower exerts a downward force on the upper cam surface during normal operation. Thus, as the pivot arm rotates back and forth, the laser head moves up and down. A assist gas hose can be coupled between the upper housing and the laser head which has a spiral configuration permitting relative axial movement between the upper housing and the laser head. Upon an upward axial force being exerted on the laser head, the cam follower moves upwardly away from the upper cam surface.

Abstract: A control system for remotely actuating a laser processing head includes a laser processing head and an actuation mechanism located remotely from the laser processing head. A translation mechanism is connected between the laser processing head and the actuation mechanism. The translation mechanism translates movement of the actuation mechanism into movement of the laser processing head. The translation mechanism includes a cable control having a first end coupled to the laser processing head and a second end coupled to the actuation mechanism. The laser processing head is slidably coupled to a robot arm. The actuation mechanism imposes relative linear motion of the laser processing head with respect to the robot arm. A height sensing system includes a height sensor for generating a height signal based on a measurement between the laser processing head and a work-piece. A height sensor electronics module is located remotely from the height sensor and receives the height signal.

Abstract: A control system for remotely actuating a laser processing head includes a laser processing head and an actuation mechanism located remotely from the laser processing head. A translation mechanism is connected between the laser processing head and the actuation mechanism. The translation mechanism translates movement of the actuation mechanism into movement of the laser processing head. The translation mechanism includes a cable control having a first end coupled to the laser processing head and a second end coupled to the actuation mechanism. The laser processing head is slidably coupled to a robot arm. The actuation mechanism imposes relative linear motion of the laser processing head with respect to the robot arm. A height sensing system includes a height sensor for generating a height signal measurement between the laser processing head and a work-piece. A height sensor electronics module is located remotely from the height sensor and receives the height signal.

Abstract: A control system for remotely actuating a laser processing head includes a laser processing head and an actuation mechanism located remotely from the laser processing head. A translation mechanism is connected between the laser processing head and the actuation mechanism. The translation mechanism translates movement of the actuation mechanism into movement of the laser processing head. The translation mechanism includes a cable control having a first end coupled to the laser processing head and a second end coupled to the actuation mechanism. The laser processing head is slidably coupled to a robot arm. The actuation mechanism imposes relative linear motion of the laser processing head with respect to the robot arm. A height sensing system includes a height sensor for generating a height signal based on a measurement between the laser processing head and a work-piece. A height sensor electronics module is located remotely from the height sensor and receives the height signal.