Abstract: A process for preparing high density detergent agglomerates having a density of at least 650 g/l is provided. The process comprises the steps of: (a) continuously mixing a detergent surfactant paste and dry starting detergent material into a high speed mixer/densifier to obtain detergent agglomerates, wherein the ratio of the surfactant paste to the dry detergent material is from about 1:10 to about 10:1; (b) mixing the detergent agglomerates in a moderate speed mixer/densifier to further densify and agglomerate the detergent agglomerates; and (c) drying said detergent agglomerates so as to form the high density detergent composition. The process may include one or more additional processing steps such as adding a coating agent after the moderate speed mixer/densifier to facilitate and control agglomeration.

Abstract: A process for preparing high density detergent agglomerates having a density of at least 650 g/l is provided. The process includes the steps of: (a) agglomerating an aqueous surfactant paste and dry detergent material in a mixer/densifier so as to form detergent agglomerates having a density of at least about 650 g/l; and (b) inputting air into the mixer/densifier while agglomerating the aqueous surfactant paste and the dry detergent material, wherein the air has a relative humidity below the equilibrium relative humidity of the detergent agglomerates such that at least a minor amount of water from the surfactant paste is absorbed by the air.

Abstract: A process for continuously preparing high density detergent composition is provided. The process comprises the steps of: (a) continuously charging a detergent surfactant paste and dry starting detergent material into a high speed mixer/densifier to obtain agglomerates; (b) mixing the agglomerates in a moderate speed mixer/densifier to further densify, build-up and agglomerate the agglomerates; (c) feeding the agglomerates into a conditioning apparatus for improving the flow properties of the agglomerates and for separating the agglomerates into a first agglomerate mixture and a second agglomerate mixture; (d) recycling the first agglomerate mixture into the high speed mixer/densifier for further agglomeration; (e) admixing adjunct detergent ingredients to the second agglomerate mixture so as to form the high density detergent composition.

Abstract: The present invention provides a process which produces high density detergent compositions especially suitable for commercialization as a compact detergent product. The process can be easily retrofitted into existing spray drying detergent-making production plants in that it utilizes existing equipment so as to economize the transition from "tower" based to "non-tower" based detergent manufacturing plants. The process comprises the steps of: (a) agglomerating starting detergent ingredients in a mixer/densifier such that detergent agglomerates having a density of at least 650 g/l are formed; (b) conditioning the agglomerates in a spray-drying tower so as to enhance the free flowability of the detergent agglomerates: and (c) admixing adjunct detergent ingredients in the detergent agglomerates, thereby producing the high density granular detergent composition.

Abstract: A process for continuously preparing high density detergent composition is provided. The process comprises the steps of: (a) continuously charging a detergent surfactant paste and dry starting detergent material into a mixer/densifier for densification and build-up to obtain agglomerates; (b) feeding the agglomerates into a conditioning apparatus for improving the flow properties of the agglomerates and for separating the agglomerates into a first agglomerate mixture and a second agglomerate mixture; (d) recycling the first agglomerate mixture into the mixer/densifier for further agglomeration; (e) admixing adjunct detergent ingredients to the second agglomerate mixture so as to form the high density detergent composition.

Abstract: A process for preparing high density detergent agglomerates having a density of at least 650 g/l is provided. The process comprises the steps of: (a) charging a viscous surfactant paste into a mixer/densifier wherein the surfactant paste has a viscosity of from about 5,000 cps to about 100,000 cps and contains at least about 5% water; (b) adding from about 1% to about 70% of an anhydrous material into the surfactant paste just prior to entrance into the mixer/densifier to absorb at least a minor amount of the water from the surfactant paste; and (c) agglomerating the surfactant paste and the anhydrous material in the mixer/densifier so as to form detergent agglomerates having a density of at least about 650 g/l. The detergent agglomerates have high surfactant levels.

Abstract: A process for producing a high density detergent composition having a density of about 650 g/l is provided. The process comprises the step of forming detergent agglomerates by feeding several streams of materials into a mixer/densfier. Specifically, the following materials are continuously fed into the mixer/densifier: (i) from about 1% to about 50% by weight of a C.sub.10-18 linear alkylbenzene sulfonate surfactant; (ii) from about 1% to about 50% by weight of a C.sub.12-16 alkyl sulfate surfactant, wherein the linear alkylbenzene sulfonate and the alkyl sulfate are in the form of dry particles; (iii) from about 20% to about 50% by weight of a builder; and (iv) from about 0.1% to about 35% by weight of an agglomerating agent which substantially prevents the intimate mixing of the linear alkylbenzene sulfonate surfactant and the alkyl sulfate surfactant in the mixer/densifier.

Abstract: A process for preparing high density detergent agglomerates having a density of at least 650 g/l is provided. The process comprises the steps of: (a) charging a viscous surfactant paste into a mixer/densifier wherein the surfactant paste has a viscosity of from about 10,000 cps to about 100,000 cps and contains at least about 10% water; (b) adding from about 1% to about 20% of an anhydrous material into the surfactant paste just prior to entrance into the mixer/densifier to absorb at least a minor amount of the water from the surfactant paste; and (c) agglomerating the surfactant paste and the anhydrous material in the mixer/densifier so as to form detergent agglomerates having a density of at least about 650 g/l. The detergent agglomerates have high surfactant levels.