Abstract: Provided is a Fe-based soft magnetic alloy. A Fe-based soft magnetic alloy according to an embodiment of the present invention is expressed by the empirical formula FeaBbCcCudNbe, wherein a, b, c, d, and e represent atomic percents (at %) of corresponding elements and satisfy 78.0?a?84.5 and 15.5?b+c+d+e?22.0. Hence, the Fe-based soft magnetic alloy has a high saturated magnetic flux density and high permeability characteristics and thus can be utilized for small and lightweight components, and has low coercive force and low magnetic loss characteristics and thus very easily finds applications in high-performance/high-efficiency components. Furthermore, the Fe-based soft magnetic alloy can minimize the effect of heat treatment conditions in the implementation of uniform grains with a small particle diameter after heat treatment, thereby greatly facilitating the design of process conditions, and thus is very suitable in mass production.

Abstract: A manufacturing method of an amorphous soft magnetic core using a Fe-based amorphous metallic powder includes size-sorting an amorphous metallic powder obtained by pulverizing an amorphous ribbon prepared by a rapid solidification process (RSP) and then using the amorphous metallic powder having a particle size distribution so as to comprise 10 to 85 wt. % of powder having a particle size of 75 to 100 ?m, 10 to 70 wt. % of powder having a particle size of 50 to 75 ?m, and 5 to 20 wt. % of powder having a particle size of 5 to 50 ?m to manufacture an amorphous soft magnetic core with excellent high-current DC bias characteristic and good core loss characteristic.

Abstract: Provided are a soft magnetic core having an excellent high current DC biased characteristic and an excellent core loss characteristic and a manufacturing method thereof. The method includes the steps of: after classifying nanocrystalline grains obtained by grinding metal ribbons prepared by using a rapid solidification process (RSP), mixing alloy powders so that a particle size distribution is configured to have a particle size of 75˜100 ?m with 10˜85 wt %, a particle size of 50˜75 ?m with 10˜70 wt %, and a particle size 5˜50 ?m with 5˜20 wt %, to thus prepare the soft magnetic cores by using nanocrystalline alloy powders having an excellent high current DC biased characteristic and an excellent core loss characteristic.

Abstract: Provided are a soft magnetic core having an excellent high current DC biased characteristic and an excellent core loss characteristic and a manufacturing method thereof. The method includes the steps of: after classifying nanocrystalline grains obtained by grinding metal ribbons prepared by using a rapid solidification process (RSP), mixing alloy powders so that a particle size distribution is configured to have a particle size of 75˜100 ?m with 10˜85 wt %, a particle size of 50˜75 ?m with 10˜70 wt %, and a particle size 5˜50 ?m with 5˜20 wt %, to thus prepare the soft magnetic cores by using nanocrystalline alloy powders having an excellent high current DC biased characteristic and an excellent core loss characteristic.

Abstract: A manufacturing method of an amorphous soft magnetic core using a Fe-based amorphous metallic powder includes size-sorting an amorphous metallic powder obtained by pulverizing an amorphous ribbon prepared by a rapid solidification process (RSP) and then using the amorphous metallic powder having a particle size distribution so as to comprise 10 to 85 wt. % of powder having a particle size of 75 to 100 ?m, 10 to 70 wt. % of powder having a particle size of 50 to 75 ?m, and 5 to 20 wt. % of powder having a particle size of 5 to 50 ?m to manufacture an amorphous soft magnetic core with excellent high-current DC bias characteristic and good core loss characteristic.