Abstract: A heat exchanger with small-diameter refrigerant tubes is disclosed. The heat exchanger has a plurality of air guide fins assembled with each other by one or more vertical rows of refrigerant tubes passing through the air guide fins. In the heat exchanger, each of the refrigerant tubes is a small-diameter tube having an outer diameter of not larger than 6 mm. In addition, four rows of offset surfaces are vertically formed on each of the air guide fins at a position between two tubes of each vertical row of refrigerant tubes through a pressing process such that the four rows of offset surfaces are arranged along a transverse direction of the fin. Four rows of vertical slits are each formed by two air guide openings defined between opposite side edges of each of the offset surfaces and the land surface of the air guide fin.

Abstract: Disclosed an integrated refrigerator evaporator having a plurality of pipes and fins which is manufactured by injection molding with plastics. According to the present invention, pipes and fins are molded by means of at least one plastic plates, and a heat exchanger is formed by molding the pipes and fins in a series of “S” shape. A first bending section formed by the heat exchanger, which is molded in a series of “S” shape, is inserted into a mold main body to manufacture a header cap. A first header cap is manufactured by injecting melted plastic material body into the mold main body under the state of covering a mold cap. The first header cap is engaged with a first header main body comprising the first header cap and the refrigerant inlet and outlet. The refrigerator evaporator according to the present invention results in a relatively lower product cost than the evaporator composed of a metal substance as well as a high recyclability.