Patents by Inventor Sean C. Ely

Sean C. Ely has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11784538
    Abstract: A hand-held power tool is provided that includes a motive source, a user interface, and one or more sensors. The motive source includes a printed circuit board (PCB) configured to support electrical components of the motive source. The user interface is movable between a plurality of mode positions to select one of a plurality of operational modes of the motive source. And one or more sensors are mounted on the PCB and are configured to detect the plurality of mode positions of the user interface.
    Type: Grant
    Filed: March 30, 2020
    Date of Patent: October 10, 2023
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Vikram Madineini, Joshua Odell Johnson, Douglas Fornell Leavitt, Jason Christopher Bartoszek, Sean C. Ely
  • Patent number: 11707831
    Abstract: A power tool is provided that, in one version, includes a front housing that supports an output drive, and a back cap located opposite the front housing. The back cap receives at least one fastener of the plurality of fasteners. A motor housing supports a motor and is located between the front housing and the back cap. The motor includes a rotor that is configured to rotate about a motor axis to drive rotation of the output drive. The fastener is disposed through the back cap, and secures to the front housing coupling the front housing, the motor housing, and the back cap together.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: July 25, 2023
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Jason Christopher Bartoszek, Joshua Odell Johnson, Sean C. Ely, Douglas Fornell Leavitt, Dennis Naksen
  • Patent number: 11654533
    Abstract: Illustrative embodiments of ratchet tools are disclosed. In one embodiment, a ratchet tool may comprise a handle extending along a handle axis and housing a motor, a head coupled to the handle at a first end of the handle, the head supporting an output shaft configured to be driven by the motor to rotate about an output axis, the output axis being substantially perpendicular to the handle axis, a ratchet mechanism coupled between the handle and the output shaft, the ratchet mechanism configured to restrict rotation of the output shaft in a first direction and to allow rotation of the output shaft in a second direction opposite the first direction, and a direction control configured to switch the first direction associated with the ratchet mechanism between a clockwise and a counterclockwise direction, the direction control being coupled to the handle and spaced apart from the head along the handle axis.
    Type: Grant
    Filed: October 8, 2019
    Date of Patent: May 23, 2023
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventor: Sean C. Ely
  • Patent number: 11602832
    Abstract: A hand-held power tool is provided that includes a housing, a motive source, a front endbell, an output shaft, a front housing, and a gear set assembly. The output shaft protrudes from an output end at the front endbell of the housing. The output shaft is also functionally coupled to the motive source such that the output shaft rotates in response to activation of the motive source when the motive source is supplied with power. The gear set assembly is located in an interior space of the front housing, and is configured to transfer rotation from the motive source to an output spindle. The gear set assembly also includes a ring gear that surrounds a portion of the output shaft and abuts the front endbell of the housing. A set of piloting features is provided that is configured to prevent movement of the ring gear relative to the motive source and the front housing, or the front housing relative to the housing.
    Type: Grant
    Filed: May 22, 2020
    Date of Patent: March 14, 2023
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Jason Christopher Bartoszek, Joshua Odell Johnson, Douglas Fornell Leavitt, Thomas S. Dougherty, Mark T. McClung, Sean C. Ely
  • Patent number: 11509192
    Abstract: In at least one illustrative embodiment, a power tool may comprise an electric motor comprising a rotor configured to rotate about an axis, a stator assembly including at least three windings arranged around the rotor, and at least three lugs affixed to the stator assembly, where each of the lugs is electrically coupled to one or more of the windings. The lugs may all be arranged to one side of a plane that passes through the axis. The power tool may further comprise at least three electrical wires, where each of the electrical wires is removably coupled to one of the lugs, and a control circuit configured to supply electrical power to the windings, via the electrical wires and the lugs, to drive rotation of the rotor about the axis.
    Type: Grant
    Filed: October 15, 2019
    Date of Patent: November 22, 2022
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Sean C Ely, Jason Christopher Bartoszek, Douglas Fornell Leavitt
  • Patent number: 11491616
    Abstract: A hand-held power tool is provided that includes a housing assembly, an output spindle, and a motor endbell. The housing assembly supports an electric motor having a rotor configured to rotate when the electric motor is supplied with power. The output spindle protrudes from an output end of the housing assembly, and is functionally coupled to the rotor such that the output spindle rotates in response to a rotation of the rotor. The motor endbell is located on the housing assembly adjacent the electric motor and opposite the output spindle. An illustrative controller is operable to determine phases of a fastening operation in which the hand-held power tool is operating. The phases of the fastening operation of the hand-held power tool include two phases including: (1) a continuous run phase and (2) an impacting phase.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: November 8, 2022
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Sean C. Ely, Pinhua Xie, Jason Christopher Bartoszek, Joshua Odell Johnson, Warren A. Seith, Vikram Madineni, Timothy Richard Cooper
  • Publication number: 20220314423
    Abstract: A power tool is provided that, in one version, includes a front housing that supports an output drive, and a back cap located opposite the front housing. The back cap receives at least one fastener of the plurality of fasteners. A motor housing supports a motor and is located between the front housing and the back cap. The motor includes a rotor that is configured to rotate about a motor axis to drive rotation of the output drive. The fastener is disposed through the back cap, and secures to the front housing coupling the front housing, the motor housing, and the back cap together.
    Type: Application
    Filed: February 28, 2022
    Publication date: October 6, 2022
    Inventors: Jason Christopher Bartoszek, Joshua Odell Johnson, Sean C. Ely, Douglas Fornell Leavitt, Dennis Naksen
  • Patent number: 11260517
    Abstract: A power tool is provided that, in one version, includes a front housing that supports an output drive, and a back cap located opposite the front housing. The back cap receives at least one fastener of the plurality of fasteners. A motor housing supports a motor and is located between the front housing and the back cap. The motor includes a rotor that is configured to rotate about a motor axis to drive rotation of the output drive. The fastener is disposed through the back cap, and secures to the front housing coupling the front housing, the motor housing, and the back cap together.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: March 1, 2022
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Jason Christopher Bartoszek, Joshua Odell Johnson, Sean C. Ely, Douglas Fornell Leavitt, Dennis Naksen
  • Patent number: 10960509
    Abstract: An illustrative embodiment of the present disclosure provides hand-held power tool which includes a housing, a motor, and an output spindle. The housing supports a motor having a rotor configured to rotate when the motor is supplied with power. The output spindle protrudes from an output end of the housing, and is functionally coupled to the rotor such that the output spindle rotates in response to a rotation of the rotor. The housing also supports at least one electrical accessory that is connectable to an external power connector located on the housing.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: March 30, 2021
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Sean C. Ely, Jason Christopher Bartoszek, Thomas S. Dougherty, Kevin Heinrichs, Douglas Fornell Leavitt, Dennis Naksen, Warren A. Seith, Joshua Odell Johnson, Pinhua Xie, Timothy Richard Cooper
  • Publication number: 20200282540
    Abstract: A hand-held power tool is provided that includes a housing, a motive source, a front endbell, an output shaft, a front housing, and a gear set assembly. The output shaft protrudes from an output end at the front endbell of the housing. The output shaft is also functionally coupled to the motive source such that the output shaft rotates in response to activation of the motive source when the motive source is supplied with power. The gear set assembly is located in an interior space of the front housing, and is configured to transfer rotation from the motive source to an output spindle. The gear set assembly also includes a ring gear that surrounds a portion of the output shaft and abuts the front endbell of the housing. A set of piloting features is provided that is configured to prevent movement of the ring gear relative to the motive source and the front housing, or the front housing relative to the housing.
    Type: Application
    Filed: May 22, 2020
    Publication date: September 10, 2020
    Inventors: Jason Christopher Bartoszek, Joshua Odell Johnson, Douglas Fornell Leavitt, Thomas S. Dougherty, Mark T. McClung, Sean C. Ely
  • Publication number: 20200235643
    Abstract: A hand-held power tool is provided that includes a motive source, a user interface, and one or more sensors. The motive source includes a printed circuit board (PCB) configured to support electrical components of the motive source. The user interface is movable between a plurality of mode positions to select one of a plurality of operational modes of the motive source. And one or more sensors are mounted on the PCB and are configured to detect the plurality of mode positions of the user interface.
    Type: Application
    Filed: March 30, 2020
    Publication date: July 23, 2020
    Inventors: Vikram Madineni, Joshua Odell Johnson, Douglas Fornell Leavitt, Jason Christopher Bartoszek, Sean C. Ely
  • Patent number: 10668614
    Abstract: A hand-held power tool is provided that includes a housing, a motive source, a front endbell, an output shaft, a front housing, and a gear set assembly. The output shaft protrudes from an output end at the front endbell of the housing. The output shaft is also functionally coupled to the motive source such that the output shaft rotates in response to activation of the motive source when the motive source is supplied with power. The gear set assembly is located in an interior space of the front housing, and is configured to transfer rotation from the motive source to an output spindle. The gear set assembly also includes a ring gear that surrounds a portion of the output shaft and abuts the front endbell of the housing. A set of piloting features is provided that is configured to prevent movement of the ring gear relative to the motive source and the front housing, or the front housing relative to the housing.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: June 2, 2020
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Jason Christopher Bartoszek, Joshua Odell Johnson, Douglas Fornell Leavitt, Thomas S. Dougherty, Mark T. McClung, Sean C. Ely
  • Patent number: 10615670
    Abstract: A hand-held power tool is provided that includes a motive source, a user interface, and one or more sensors. The motive source includes a printed circuit board (PCB) configured to support electrical components of the motive source. The user interface is movable between a plurality of mode positions to select one of a plurality of operational modes of the motive source. And one or more sensors are mounted on the PCB and are configured to detect the plurality of mode positions of the user interface.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: April 7, 2020
    Assignee: Ingersoll-Rand Industrial U.S., Inc.
    Inventors: Vikram Madineni, Joshua Odell Johnson, Douglas Fornell Leavitt, Jason Christopher Bartoszek, Sean C. Ely
  • Publication number: 20200083781
    Abstract: In at least one illustrative embodiment, a power tool may comprise an electric motor comprising a rotor configured to rotate about an axis, a stator assembly including at least three windings arranged around the rotor, and at least three lugs affixed to the stator assembly, where each of the lugs is electrically coupled to one or more of the windings. The lugs may all be arranged to one side of a plane that passes through the axis. The power tool may further comprise at least three electrical wires, where each of the electrical wires is removably coupled to one of the lugs, and a control circuit configured to supply electrical power to the windings, via the electrical wires and the lugs, to drive rotation of the rotor about the axis.
    Type: Application
    Filed: October 15, 2019
    Publication date: March 12, 2020
    Applicant: Ingersoll-Rand Company
    Inventors: Sean C. Ely, Jason Christopher Bartoszek, Douglas Fornell Leavitt
  • Publication number: 20200039036
    Abstract: Illustrative embodiments of ratchet tools are disclosed. In one embodiment, a ratchet tool may comprise a handle extending along a handle axis and housing a motor, a head coupled to the handle at a first end of the handle, the head supporting an output shaft configured to be driven by the motor to rotate about an output axis, the output axis being substantially perpendicular to the handle axis, a ratchet mechanism coupled between the handle and the output shaft, the ratchet mechanism configured to restrict rotation of the output shaft in a first direction and to allow rotation of the output shaft in a second direction opposite the first direction, and a direction control configured to switch the first direction associated with the ratchet mechanism between a clockwise and a counterclockwise direction, the direction control being coupled to the handle and spaced apart from the head along the handle axis.
    Type: Application
    Filed: October 8, 2019
    Publication date: February 6, 2020
    Applicant: Ingersoll-Rand Company
    Inventor: Sean C. Ely
  • Patent number: 10456895
    Abstract: Illustrative embodiments of ratchet tools are disclosed. In one embodiment, a ratchet tool may comprise a handle extending along a handle axis and housing a motor, a head coupled to the handle at a first end of the handle, the head supporting an output shaft configured to be driven by the motor to rotate about an output axis, the output axis being substantially perpendicular to the handle axis, a ratchet mechanism coupled between the handle and the output shaft, the ratchet mechanism configured to restrict rotation of the output shaft in a first direction and to allow rotation of the output shaft in a second direction opposite the first direction, and a direction control configured to switch the first direction associated with the ratchet mechanism between a clockwise and a counterclockwise direction, the direction control being coupled to the handle and spaced apart from the head along the handle axis.
    Type: Grant
    Filed: May 17, 2016
    Date of Patent: October 29, 2019
    Assignee: Ingersoll-Rand Company
    Inventor: Sean C. Ely
  • Patent number: 10447113
    Abstract: In at least one illustrative embodiment, a power tool may comprise an electric motor comprising a rotor configured to rotate about an axis, a stator assembly including at least three windings arranged around the rotor, and at least three lugs affixed to the stator assembly, where each of the lugs is electrically coupled to one or more of the windings. The lugs may all be arranged to one side of a plane that passes through the axis. The power tool may further comprise at least three electrical wires, where each of the electrical wires is removably coupled to one of the lugs, and a control circuit configured to supply electrical power to the windings, via the electrical wires and the lugs, to drive rotation of the rotor about the axis.
    Type: Grant
    Filed: June 1, 2018
    Date of Patent: October 15, 2019
    Assignee: Ingersoll-Rand Company
    Inventors: Jason Christopher Bartoszek, Sean C. Ely, Douglas Fornell Leavitt
  • Patent number: 10418879
    Abstract: A hand-held power tool is provided that includes a housing assembly to support a motor. An output spindle protrudes from an output end of the housing assembly such that the output spindle rotates in response to a rotation of the motor. A user interface is located at the housing assembly opposite the output spindle. The user interface is configured to select one of a plurality of modes of operation of the hand-held power tool to regulate power supplied to the motor.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: September 17, 2019
    Assignee: Ingersoll-Rand Company
    Inventors: Jason Christopher Bartoszek, Vikram Madineni, Joshua Odell Johnson, Sean C. Ely, Douglas Fornell Leavitt
  • Publication number: 20190001457
    Abstract: An illustrative embodiment of the present disclosure provides hand-held power tool which includes a housing, a motor, and an output spindle. The housing supports a motor having a rotor configured to rotate when the motor is supplied with power. The output spindle protrudes from an output end of the housing, and is functionally coupled to the rotor such that the output spindle rotates in response to a rotation of the rotor. The housing also supports at least one electrical accessory that is connectable to an external power connector located on the housing.
    Type: Application
    Filed: August 21, 2018
    Publication date: January 3, 2019
    Applicant: Ingersoll-Rand Company
    Inventors: Sean C. Ely, Jason Christopher Bartoszek, Thomas S. Dougherty, Kevin Heinrichs, Douglas Fornell Leavitt, Dennis Naksen, Warren A. Seith, Joshua O. Johnson, Pinhua Xie, Timothy Richard Cooper
  • Publication number: 20180278123
    Abstract: In at least one illustrative embodiment, a power tool may comprise an electric motor comprising a rotor configured to rotate about an axis, a stator assembly including at least three windings arranged around the rotor, and at least three lugs affixed to the stator assembly, where each of the lugs is electrically coupled to one or more of the windings. The lugs may all be arranged to one side of a plane that passes through the axis. The power tool may further comprise at least three electrical wires, where each of the electrical wires is removably coupled to one of the lugs, and a control circuit configured to supply electrical power to the windings, via the electrical wires and the lugs, to drive rotation of the rotor about the axis.
    Type: Application
    Filed: June 1, 2018
    Publication date: September 27, 2018
    Applicant: INGERSOLL-RAND COMPANY
    Inventors: Jason Christopher Bartoszek, Sean C. Ely, Douglas Fornell Leavitt