Patents by Inventor Sean Mallory
Sean Mallory has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10927638Abstract: A wellbore isolation is introduced into a wellbore and includes an elongate body defining an interior and comprising an upper sub, a lower sub, and a mandrel extending therebetween. A sealing element is disposed about the mandrel and upper and lower slip assemblies are positioned on opposing axial ends of the sealing element. A setting piston is positioned within a piston chamber defined by the lower sub and the mandrel, and a mandrel plugging device is positioned within the mandrel. The mandrel plugging device plugs the interior and transitions between occluding setting ports defined in the mandrel and exposed the setting ports to facilitate fluid communication between the interior and the piston chamber. The interior is pressurized to actuate the setting piston and set the lower slip assembly, and further pressurized to move the mandrel and set the upper slip assembly.Type: GrantFiled: September 14, 2016Date of Patent: February 23, 2021Assignee: Halliburton Energy Services, Inc.Inventors: Michael Dale Ezell, Beauford Sean Mallory
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Publication number: 20190203559Abstract: A wellbore isolation is introduced into a wellbore and includes an elongate body defining an interior and comprising an upper sub, a lower sub, and a mandrel extending therebetween. A sealing element is disposed about the mandrel and upper and lower slip assemblies are positioned on opposing axial ends of the sealing element. A setting piston is positioned within a piston chamber defined by the lower sub and the mandrel, and a mandrel plugging device is positioned within the mandrel. The mandrel plugging device plugs the interior and transitions between occluding setting ports defined in the mandrel and exposed the setting ports to facilitate fluid communication between the interior and the piston chamber. The interior is pressurized to actuate the setting piston and set the lower slip assembly, and further pressurized to move the mandrel and set the upper slip assembly.Type: ApplicationFiled: September 14, 2016Publication date: July 4, 2019Inventors: Michael Dale EZELL, Beauford Sean MALLORY
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Patent number: 9863210Abstract: A packer for use in a wellbore includes a packer mandrel. First and second pistons are slidably disposed about the packer mandrel defining first and second chambers therewith. An activation assembly initially prevents movement of the first piston. A release assembly initially prevents movement of the second piston. First and second seal assemblies are disposed about the packer mandrel such that actuation of the activation assembly allows a force generated by a pressure difference between the wellbore and the first chamber to shift the first piston in a first direction toward the first seal assembly to radially expand the first seal assembly and to actuate the release assembly and, actuation of the release assembly allows a force generated by a pressure difference between the wellbore and the second chamber to shift the second piston in the first direction toward the second seal assembly to radially expand the second seal assembly.Type: GrantFiled: July 2, 2012Date of Patent: January 9, 2018Assignee: Halliburton Energy Services, Inc.Inventors: Michael Dale Ezell, Beauford Sean Mallory
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Publication number: 20150292296Abstract: A packer for use in a wellbore includes a packer mandrel. First and second pistons are slidably disposed about the packer mandrel defining first and second chambers therewith. An activation assembly initially prevents movement of the first piston. A release assembly initially prevents movement of the second piston. First and second seal assemblies are disposed about the packer mandrel such that actuation of the activation assembly allows a force generated by a pressure difference between the wellbore and the first chamber to shift the first piston in a first direction toward the first seal assembly to radially expand the first seal assembly and to actuate the release assembly and, actuation of the release assembly allows a force generated by a pressure difference between the wellbore and the second chamber to shift the second piston in the first direction toward the second seal assembly to radially expand the second seal assembly.Type: ApplicationFiled: July 2, 2012Publication date: October 15, 2015Applicant: Halliburton Energy Services, Inc.Inventors: Michael Dale Ezell, Beauford Sean Mallory
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Patent number: 8550177Abstract: Packer assemblies capable of providing desired load-bearing performance and of being retrieved from a bore in a subterranean formation are described. A packer assembly can include a wedge that can respond to a force in a downhole direction by un-supporting the slip. The unsupported slip is configured to disengage from a casing string, allowing the packer assembly to be removed from the bore. The wedge can include a collet to allow the wedge to separate from the slip to prevent slip re-setting.Type: GrantFiled: January 25, 2011Date of Patent: October 8, 2013Assignee: Halliburton Energy Services, Inc.Inventors: Michelle Brianne Henckel, Beauford Sean Mallory, Jody Ray McGlothen
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Publication number: 20120186830Abstract: Packer assemblies capable of providing desired load-bearing performance and of being retrieved from a bore in a subterranean formation are described. A packer assembly can include a wedge that can respond to a force in a downhole direction by un-supporting the slip. The unsupported slip is configured to disengage from a casing string, allowing the packer assembly to be removed from the bore. The wedge can include a collet to allow the wedge to separate from the slip to prevent slip re-setting.Type: ApplicationFiled: January 25, 2011Publication date: July 26, 2012Applicant: HALLIBURTON ENERGY SERVICES, INC.Inventors: Michelle Brianne Henckel, Beauford Sean Mallory, Jody Ray McGlothen
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Patent number: 7762526Abstract: A Pendulum Valve having Independently and Rapidly Controllable Theta- and Z-axis Motion. The valve actuator used in the present invention provides the benefit of wide open unrestricted flow of a pendulum valve coupled with the high-resolution and wide dynamic range flow throttling of a ball or butterfly valve. The actuator mechanism will include motor drives and associated control system so that the drives are closely coupled to give highly controlled motion. The drive assembly introduces a concentric shaft arrangement that, when coupled with the highly controllable motor drives, exploits a cam-follower arrangement to make the relative rotation between the two concentric shafts result in highly controlled theta and z-axis motion. Finally, the plate to seal spacing afforded is greater than previously possible with prior valve actuator mechanisms, thereby substantially reducing flow turbulence through the valve as the valve plate eclipses the valve ports.Type: GrantFiled: August 27, 2007Date of Patent: July 27, 2010Assignee: Nor-Cal Products, Inc.Inventors: Nate Coleman, John Slaney, Sean Mallory, Per Cederstav, David Kruse, William Ballard, Robert Woods
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Publication number: 20090057596Abstract: A Pendulum Valve having Independently and Rapidly Controllable Theta- and Z-axis Motion. The valve actuator used in the present invention provides the benefit of wide open unrestricted flow of a pendulum valve coupled with the high-resolution and wide dynamic range flow throttling of a ball or butterfly valve. The actuator mechanism will include motor drives and associated control system so that the drives are closely coupled to give highly controlled motion. The drive assembly introduces a concentric shaft arrangement that, when coupled with the highly controllable motor drives, exploits a cam-follower arrangement to make the relative rotation between the two concentric shafts result in highly controlled theta and z-axis motion. Finally, the plate to seal spacing afforded is greater than previously possible with prior valve actuator mechanisms, thereby substantially reducing flow turbulence through the valve as the valve plate eclipses the valve ports.Type: ApplicationFiled: August 27, 2007Publication date: March 5, 2009Inventors: Nate Coleman, John Slaney, Sean Mallory, Per Cederstav, David Kruse, William Ballard, Robert Woods
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Patent number: 6814096Abstract: A closed loop pressure controller system that sets, measures and controls the process pressure within a semiconductor process is shown. The system is commonly composed of a pressure sensor to collect the pressure information, a controller box that hosts the control electronics, and a valve to physically affect the conductivity of the inlet or outlet gas line and accordingly the process pressure. The present invention differs from the prior art by using closed-loop motor control of the valve, rather than the method of the prior art, where the valve position is controlled by a stepper motor actuator driven in an open loop fashion. It is demonstrated that the utility of such prior art open-loop configurations is limited by the fact that the achievable precision of the valve position is hindered by static friction in the valve system, and the non-linear character of the torque versus shaft-angle of the motor (among other error components).Type: GrantFiled: December 15, 2000Date of Patent: November 9, 2004Assignee: Nor-Cal Products, Inc.Inventors: Emmanuel Vyers, William Ballard, David Kruse, Sean Mallory, Per Cederstav
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Publication number: 20040159354Abstract: A closed loop pressure controller system that sets, measures and controls the process pressure within a semiconductor process is shown. The system is commonly composed of a pressure sensor to collect the pressure information, a controller box that hosts the control electronics, and a valve to physically affect the conductivity of the inlet or outlet gas line and accordingly the process pressure. The present invention differs from the prior art by using closed-loop motor control of the valve, rather than the method of the prior art, where the valve position is controlled by a stepper motor actuator driven in an open loop fashion. It is demonstrated that the utility of such prior art open-loop configurations is limited by the fact that the achievable precision of the valve position is hindered by static friction in the valve system, and the non-linear character of the torque versus shaft-angle of the motor (among other error components).Type: ApplicationFiled: August 28, 2003Publication date: August 19, 2004Inventors: Per Cederstav, Emmanuel Vyers, William Ballard, Sean Mallory
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Patent number: 6612331Abstract: A closed loop pressure controller system that sets, measures and controls the process pressure within a semiconductor process is shown. The system is commonly composed of a pressure sensor to collect the pressure information, a controller box that hosts the control electronics, and a valve to physically affect the conductivity of the inlet or outlet gas line and accordingly the process pressure. The present invention differs from the prior art by using closed-loop motor control of the valve, rather than the method of the prior art, where the valve position is controlled by a stepper motor actuator driven in an open loop fashion. It is demonstrated that the utility of such prior art open-loop configurations is limited by the fact that the achievable precision of the valve position is hindered by static friction in the valve system, and the non-linear character of the torque versus shaft-angle of the motor (among other error components).Type: GrantFiled: January 18, 2002Date of Patent: September 2, 2003Inventors: Per Cederstav, Sean Mallory, Emmanuel Vyers, William Ballard, David Kruse
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Publication number: 20020117212Abstract: A closed loop pressure controller system that sets, measures and controls the process pressure within a semiconductor process is shown. The system is commonly composed of a pressure sensor to collect the pressure information, a controller box that hosts the control electronics, and a valve to physically affect the conductivity of the inlet or outlet gas line and accordingly the process pressure. The present invention differs from the prior art by using closed-loop motor control of the valve, rather than the method of the prior art, where the valve position is controlled by a stepper motor actuator driven in an open loop fashion. It is demonstrated that the utility of such prior art open-loop configurations is limited by the fact that the achievable precision of the valve position is hindered by static friction in the valve system, and the non-linear character of the torque versus shaft-angle of the motor (among other error components).Type: ApplicationFiled: December 15, 2000Publication date: August 29, 2002Inventors: Emmanuel Vyers, William Ballard, David Kruse, Sean Mallory, Per Cederstav
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Publication number: 20020109115Abstract: A closed loop pressure controller system that sets, measures and controls the process pressure within a semiconductor process is shown. The system is commonly composed of a pressure sensor to collect the pressure information, a controller box that hosts the control electronics, and a valve to physically affect the conductivity of the inlet or outlet gas line and accordingly the process pressure. The present invention differs from the prior art by using closed-loop motor control of the valve, rather than the method of the prior art, where the valve position is controlled by a stepper motor actuator driven in an open loop fashion. It is demonstrated that the utility of such prior art open-loop configurations is limited by the fact that the achievable precision of the valve position is hindered by static friction in the valve system, and the non-linear character of the torque versus shaft-angle of the motor (among other error components).Type: ApplicationFiled: January 18, 2002Publication date: August 15, 2002Applicant: Nor-Cal Products, Inc.Inventors: Per Cederstav, Sean Mallory, Emmanuel Vyers, William Ballard, David Kruse