Abstract: A shape-morphing ultralight structure using materials that dramatically increase the efficiency of load-bearing aerostructures that includes a programmable material system applied as a large-scale, ultralight, and conformable (shape-morphing) aeroelastic structure. The use of a modular, lattice-based, ultralight material results in stiffness and density typical of an elastomer. This, combined with a building block-based manufacturing and configuration strategy, enables the rapid realization of new adaptive structures and mechanisms. The heterogeneous design with programmable anisotropy allows for enhanced elastic and global shape deformation in response to external loading, making it useful for tuned fluid-structure interaction. The present invention demonstrates an example application experiment using two building block types for the primary structure of a 4.27 m wingspan aircraft with spatially programed elastic shape morphing to increase aerodynamic efficiency.

Abstract: A shape-morphing ultralight structure using materials that dramatically increase the efficiency of load-bearing aerostructures that includes a programmable material system applied as a large-scale, ultralight, and conformable (shape-morphing) aeroelastic structure. The use of a modular, lattice-based, ultralight material results in stiffness and density typical of an elastomer. This, combined with a building block-based manufacturing and configuration strategy, enables the rapid realization of new adaptive structures and mechanisms. The heterogeneous design with programmable anisotropy allows for enhanced elastic and global shape deformation in response to external loading, making it useful for tuned fluid-structure interaction. The present invention demonstrates an example application experiment using two building block types for the primary structure of a 4.27 m wingspan aircraft with spatially programed elastic shape morphing to increase aerodynamic efficiency.