Abstract: A front end structure of a vehicle is disclosed and includes a housing having a fluid reservoir portion, a fan shroud portion, a back face, a bolster portion, a first air passage communicating airflow to an air intake system, and a second air passage in communication with a higher pressure airflow. A fan assembly is mounted within the fan shroud portion and a radiator mounted to the back face of the housing. A battery compartment is in communication with airflow from the second air passage for maintain battery temperature within a predefined range. A headlight also receives an airflow to actively remove moisture from an inner cavity. A method of assembling a front end structure is also disclosed.

Abstract: A structural cooling assembly for a vehicle includes a housing defining a first pocket between a front face and a back face. The housing comprising a single integrated part including a fluid reservoir portion, a vane portion, a fan shroud portion, a bolster portion, and at least one mounting portion mountable to a frame of a vehicle. A condenser is mounted within the first pocket, a charge air cooler is mounted in a second lower packet, a fan assembly is mounted within the fan shroud portion and a radiator is mounted to the back face.

Abstract: A grille assembly for a vehicle is disclosed and includes a forward frame portion, an aft frame portion, and a plurality of spring portions coupling the forward frame portion to the aft frame portion such that the forward frame is movable relative to the aft frame portion. A front end assembly for a vehicle is also disclosed that includes a bolster assembly and an active grille shutter system supported relative to the bolster assembly. The disclosed active grille shutter system includes a plurality of spring portions coupling forward and aft frame portions such that the forward frame is movable relative to the aft frame. Vanes are supported by at least one of the forward and aft frame portions and are rotatable for controlling airflow.

Abstract: A grille assembly for a vehicle is disclosed and includes a forward frame portion, an aft frame portion, and a plurality of spring portions coupling the forward frame portion to the aft frame portion such that the forward frame is movable relative to the aft frame portion. A front end assembly for a vehicle is also disclosed that includes a bolster assembly and an active grille shutter system supported relative to the bolster assembly. The disclosed active grille shutter system includes a plurality of spring portions coupling forward and aft frame portions such that the forward frame is movable relative to the aft frame. Vanes are supported by at least one of the forward and aft frame portions and are rotatable for controlling airflow.

Abstract: A front end structure of a vehicle is disclosed and includes a housing having a fluid reservoir portion, a fan shroud portion, a back face, a bolster portion, a first air passage communicating airflow to an air intake system, and a second air passage in communication with a higher pressure airflow. A fan assembly is mounted within the fan shroud portion and a radiator mounted to the back face of the housing. A battery compartment is in communication with airflow from the second air passage for maintain battery temperature within a predefined range. A headlight also receives an airflow to actively remove moisture from an inner cavity. A method of assembling a front end structure is also disclosed.

Abstract: A structural cooling assembly for a vehicle includes a housing defining a first pocket between a front face and a back face. The housing comprising a single integrated part including a fluid reservoir portion, a vane portion, a fan shroud portion, a bolster portion, and at least one mounting portion mountable to a frame of a vehicle. A condenser is mounted within the first pocket, a charge air cooler is mounted in a second lower packet, a fan assembly is mounted within the fan shroud portion and a radiator is mounted to the back face.

Abstract: A structural cooling assembly for a vehicle includes a housing defining a first pocket between a front face and a back face. The housing comprising a single integrated part including a fluid reservoir portion, a vane portion, a fan shroud portion, a bolster portion, and at least one mounting portion mountable to a frame of a vehicle. A condenser is mounted within the first pocket, a charge air cooler is mounted in a second lower packet, a fan assembly is mounted within the fan shroud portion and a radiator is mounted to the back face.

Abstract: Methods and systems are provided for a cooling module assembly for a vehicle. In one example, the cooling module assembly includes a first set of fins arranged in a circle, configured to flow a first fluid through a first sinusoidal, continuous inner passage, and a second set of fins, also arranged in a circle and configured to flow a second fluid through a second sinusoidal, continuous inner passage. The second set of fins shares a common plane with the first set of fins and is arranged concentric about the first set of fins.

Abstract: Methods and systems are provided for a cooling module assembly for a vehicle. In one example, the cooling module assembly includes a first set of fins configured to flow a first fluid through a first sinusoidal, continuous inner passage, and a second set of fins configured to flow a second fluid through a second sinusoidal, continuous inner passage. The second set of fins shares a common plane with the first set of fins and together forms a semi-circular structure.

Abstract: A structural cooling assembly for a vehicle includes a housing defining a first pocket between a front face and a back face. The housing comprising a single integrated part including a fluid reservoir portion, a vane portion, a fan shroud portion, a bolster portion, and at least one mounting portion mountable to a frame of a vehicle. A condenser is mounted within the first pocket, a charge air cooler is mounted in a second lower packet, a fan assembly is mounted within the fan shroud portion and a radiator is mounted to the back face.

Abstract: A washer fluid reservoir includes an outer wall, a washer fluid reservoir chamber defined within the outer wall and an integral heating element in the washer fluid reservoir chamber. The integral heating element includes a heat transfer efficiency heating feature. A washer fluid heating system incorporating the washer fluid reservoir is also disclosed.

Abstract: Methods and systems are provided for a cooling module assembly for a vehicle. In one example, the cooling module assembly includes a first set of fins configured to flow a first fluid through a first sinusoidal, continuous inner passage, and a second set of fins configured to flow a second fluid through a second sinusoidal, continuous inner passage. The second set of fins shares a common plane with the first set of fins and together forms a semi-circular structure.

Abstract: Methods and systems are provided for a cooling module assembly for a vehicle. In one example, the cooling module assembly includes a first set of fins arranged in a circle, configured to flow a first fluid through a first sinusoidal, continuous inner passage, and a second set of fins, also arranged in a circle and configured to flow a second fluid through a second sinusoidal, continuous inner passage. The second set of fins shares a common plane with the first set of fins and is arranged concentric about the first set of fins.