Patents by Inventor Sean W. Ewart

Sean W. Ewart has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170073439
    Abstract: An ethylene-based polymer, e.g., LDPE, with a low dissipation factor is made by a process comprising the step of contacting at polymerization conditions ethylene and, optionally, one or more comonomers, e.g., an alpha-olefin, with at least one carbon-carbon (C—C) hydrocarbyl, free-radical initiator of Structure 1: wherein R1, R2, R3, R4, R5 and R6, are each, independently, hydrogen or a hydrocarbyl group and wherein, optionally, two or more R groups (R1, R2, R3, R4, R5 and R6) form a ring structure, with the provisos that at least one of R2 and R5, and at least one of R3 and R6 is a hydrocarbyl group of at least two carbon atoms, e.g., an alkaryl of at least seven carbon atoms.
    Type: Application
    Filed: May 8, 2015
    Publication date: March 16, 2017
    Inventors: Sean W. Ewart, Teresa P. Karjala, Mehmet Demirors, Christopher R. Eddy
  • Publication number: 20160304643
    Abstract: The invention provides a process to form an ethylene-based polymer, said process comprising polymerizing ethylene and at least one asymmetrical polyene, comprising an “alpha, beta unsaturated—carbonyl end” and a “C—C double bond end,” and wherein the polymerization takes place in the presence of at least one free-radical initiator, and wherein the polymerization takes place in a reactor configuration comprising at least two reaction zones, reaction zone 1 and reaction zone i (i?2), wherein reaction zone i is downstream from reaction zone 1; and wherein at least one chain transfer agent (CTA) is added to the polymerization, and wherein the CTA is a saturated hydrocarbon or an unsaturated hydrocarbon.
    Type: Application
    Filed: December 23, 2014
    Publication date: October 20, 2016
    Inventors: Christopher R. Eddy, John O. Osby, Sean W. Ewart, Sarat Munjal, Stefan Hinrichs, Otto J. Berbee
  • Publication number: 20160297898
    Abstract: The invention provides a process to prepare a second propylene-based polymer from a first propylene-based polymer, each propylene-based polymer having a melt flow rate (MFR; 2.16 kg/230° C.) with the MFR of the second propylene-based polymer N greater than the MFR of the first propylene-based polymer, the process comprising the step of contacting under visbreaking conditions the first propylene-based polymer with at least one carbon-carbon (C—C) free-radical initiator of Structure (I): (Structure (I)) wherein R1, R2, R3, R4, R5 and R6 are each, independently, a hydrocarbyl group or a substituted hydrocarbyl group, and wherein, optionally, two or more R groups (R1, R2, R3, R4, R5 and R6) form a ring structure.
    Type: Application
    Filed: December 17, 2014
    Publication date: October 13, 2016
    Inventors: Teresa P. KARJALA, Sean W. EWART, Mehmet DEMIRORS, Michael w. TILSTON
  • Publication number: 20160297904
    Abstract: A process to form an ethylene-based polymer including polymerizing ethylene and at least one asymmetrical polyene comprising an “alpha, beta unsaturated-carbonyl end” (“?,? unsaturated-carbonyl end”) and a “C—C double bond end,” wherein the polymerization takes place in the presence of at least one free-radical initiator; and wherein the polymerization takes place in a reactor configuration comprising at least two reaction zones, reaction zone 1 and reaction zone i (i?2), wherein reaction zone i is downstream from reaction zone 1.
    Type: Application
    Filed: December 23, 2014
    Publication date: October 13, 2016
    Inventors: Otto J. Berbee, Stefan Hinrichs, Christopher R. Eddy, Sarat Munjal, John O. Osby, Sean W. Ewart
  • Patent number: 9428595
    Abstract: The invention provides a process to form an ethylene-based polymer, said process comprising polymerizing ethylene in the presence of at least one free-radical agent, and in the presence of a “metal alkyl-containing compound” selected from the group consisting of the following: i) at least one “Group II metal alkyl-containing compound,” ii) at least one “Group III metal alkyl-containing compound,” or iii) a combination of i) and ii). The invention also provides a composition comprising at least one ethylene-based polymer, prepared from a free-radical polymerization, and wherein the ethylene-based polymer has the following property: y>0.28567x?0.00032, wherein y=vinyl/1000C, as determined by 1H NMR, and x=mol % polymerized ?-olefin, as determined by 13C NMR.
    Type: Grant
    Filed: June 21, 2012
    Date of Patent: August 30, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Teresa P. Karjala, Sarat Munjal, Mehmet Demirors
  • Publication number: 20160237222
    Abstract: A process for increasing the melt strength of a polyethylene resin comprising a) selecting a polyethylene resin having i) a density, as determined according to ASTM D792, in the range of from 0.865 g/cm3 to 0.97 g/cm3, and ii) a melt index, I2, as determined according to ASTM D1238 (2.16 kg, 190° C.), in the range of from 0.01 g/10 min to 100 g/10 min; b) reacting from 10 ppm to 1000 ppm of at least one peroxide having a 1 hour half-life decomposition temperature from 160° C. to 250° C. with the polyethylene resin under conditions sufficient to increase the melt strength of the polyethylene resin is provided. Also provided are a masterbatch composition and a polymeric composition.
    Type: Application
    Filed: September 18, 2014
    Publication date: August 18, 2016
    Inventors: Mehmet Demirors, Sean W. Ewart, Teresa P. Karjala, Maria Pollard
  • Patent number: 9388260
    Abstract: The invention provides an ethylene-based polymer formed from at least the following: ethylene and a monomeric chain transfer agent (monomeric CTA) selected from Structure 1: wherein L is selected from a saturated hydrocarbon, a substituted saturated hydrocarbon, an unsaturated hydrocarbon, or a substituted unsaturated hydrocarbon; R1 is selected from hydrogen, a saturated hydrocarbon, a substituted saturated hydrocarbon, an unsaturated hydrocarbon, or a substituted unsaturated hydrocarbon; R2 is selected from hydrogen, a saturated hydrocarbon or a substituted saturated hydrocarbon; R3 is selected from hydrogen, a saturated hydrocarbon or a substituted saturated hydrocarbon; and R4 is selected from a saturated hydrocarbon, a substituted saturated hydrocarbon, an unsaturated hydrocarbon, or a substituted unsaturated hydrocarbon.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: July 12, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: John O. Osby, Sean W. Ewart
  • Patent number: 9328180
    Abstract: The invention provides a process to form an ethylene-based polymer, said process comprising polymerizing ethylene in presence of at least the following: A) a free-radical agent; B) an alkylated phenol selected from Formula (I), wherein R1, R2,R3, R4 and R5 are each, independently, hydrogen or an alkyl; and C) a “metal alkyl-containing compound” selected from the group consisting of the following: i) at least one “Group II metal alkyl-containing compound,” ii) at least one “Group III metal alkyl-containing compound,” and iii) a combination of i) and ii).
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: May 3, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Teresa P. Karjala, Michael J. Zogg, Jr., Sarat Munjal
  • Publication number: 20150344599
    Abstract: The invention provides an ethylene-based polymer formed from at least the following: ethylene and a monomeric chain transfer agent (monomeric CTA) selected from Structure 1: wherein L is selected from a saturated hydrocarbon, a substituted saturated hydrocarbon, an unsaturated hydrocarbon, or a substituted unsaturated hydrocarbon; R1 is selected from hydrogen, a saturated hydrocarbon, a substituted saturated hydrocarbon, an unsaturated hydrocarbon, or a substituted unsaturated hydrocarbon; R2 is selected from hydrogen, a saturated hydrocarbon or a substituted saturated hydrocarbon; R3 is selected from hydrogen, a saturated hydrocarbon or a substituted saturated hydrocarbon; and R4 is selected from a saturated hydrocarbon, a substituted saturated hydrocarbon, an unsaturated hydrocarbon, or a substituted unsaturated hydrocarbon.
    Type: Application
    Filed: December 10, 2012
    Publication date: December 3, 2015
    Applicant: Dow Global Technologies LLC
    Inventors: John O. Osby, Sean W. Ewart
  • Patent number: 9045628
    Abstract: The invention provides a process to form an ethylene-based polymer composition, the process comprising at least the following: Step 1: polymerizing a first ethylene-based polymer in the presence of at least one molecular catalyst and a hydrocarbon chain transfer agent, and at a polymerization pressure of at least 14,000 psi; Step 2: polymerizing a second ethylene-based polymer.
    Type: Grant
    Filed: November 21, 2011
    Date of Patent: June 2, 2015
    Assignee: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Sarat Munjal, Alfred E. Vigil, Jr., Teresa P. Karjala, Mehmet Demirors
  • Publication number: 20150148504
    Abstract: The invention provides a process to form an ethylene-based polymer, said process comprising polymerizing ethylene in presence of at least the following: A) a free-radical agent; B) an alkylated phenol selected from Formula (I), wherein R1, R2, R3, R4 and R5 are each, independently, hydrogen or an alkyl; and C) a “metal alkyl-containing compound” selected from the group consisting of the following: i) at least one “Group II metal alkyl-containing compound,” ii) at least one “Group III metal alkyl-containing compound,” and iii) a combination of i) and ii).
    Type: Application
    Filed: March 8, 2013
    Publication date: May 28, 2015
    Applicant: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Teresa P. Karjala, Michael J. Zogg, JR., Sarat Munjal
  • Publication number: 20150112005
    Abstract: Improved reaction processes comprise reacting a mixture to form a product comprising a metal alkyl, metal oxide, or mixture thereof and then passing said product to a post-reactor heat exchanger. The improvement comprises one or more of the following: (1) reacting said metal alkyl compound with an acid to produce a soluble metal ester; or (2) adding an ionic surfactant; or (3) adding a mixture comprising an antioxidant to the product under conditions sufficient to avoid formation of significant amounts of insoluble metal or metal compounds derived from said metal alkyl compound; or (4) purging said post-reactor heat exchanger with an inert gas under conditions to remove metal oxide from the post-reactor heat exchanger.
    Type: Application
    Filed: December 15, 2014
    Publication date: April 23, 2015
    Inventors: Anthony J. Castelluccio, Jeffrey J. Dean, Alec Y. Wang, Lindsey A. Clark, Pradeep Jain, Roger L. Kuhlman, Angela N. Taha, Larry S. Green, Gary R. Marchand, Sean W. Ewart, Jeffrey A. Sims, Chris E. Blaschke, Brandon Fails
  • Patent number: 8993692
    Abstract: A process for polymerizing ethylene to produce an ethylene-based polymer including contacting ethylene with a Ziegler-Natta procatalyst, an alkylaluminum cocatalyst and a self limiting agent selected from the group of aliphatic, cycloaliphatic, substituted cycloaliphatic or aromatic esters, anhydrides and amides such that the self limiting agent reduces polymerization rates to no greater than 40% of the polymerization rate in the absence of the self limiting agent at temperatures equal to or greater than 120° C. is provided.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: March 31, 2015
    Assignee: Dow Global Technologies LLC
    Inventors: Robert J. Jorgensen, Sean W. Ewart, Richard E. Campbell, Jr., Daryoosh Beigzadeh, Robert D. Froese, Peter M. Margl
  • Patent number: 8933156
    Abstract: Improved reaction processes comprise reacting a mixture to form a product comprising a metal alkyl, metal oxide, or mixture thereof and then passing said product to a post-reactor heat exchanger. The improvement comprises one or more of the following: (1) reacting said metal alkyl compound with an acid to produce a soluble metal ester; or (2) adding an ionic surfactant; or (3) adding a mixture comprising an antioxidant to the product under conditions sufficient to avoid formation of significant amounts of insoluble metal or metal compounds derived from said metal alkyl compound; or (4) purging said post-reactor heat exchanger with an inert gas under conditions to remove metal oxide from the post-reactor heat exchanger.
    Type: Grant
    Filed: June 8, 2009
    Date of Patent: January 13, 2015
    Assignee: Dow Global Technologies LLC
    Inventors: Anthony J. Castelluccio, Jeffrey J. Dean, Alec Y. Wang, Lindsey A. Clark, Pradeep Jain, Roger L. Kuhlman, Angela N. Taha, Larry S. Green, Gary R. Marchand, Sean W. Ewart, Jeffrey A. Sims, Chris E. Blaschke, Brandon Fails
  • Publication number: 20140135462
    Abstract: The invention provides a process to form an ethylene-based polymer, said process comprising polymerizing ethylene in the presence of at least one free-radical agent, and in the presence of a “metal alkyl-containing compound” selected from the group consisting of the following: i) at least one “Group II metal alkyl-containing compound,” ii) at least one “Group III metal alkyl-containing compound,” or iii) a combination of i) and ii). The invention also provides a composition comprising at least one ethylene-based polymer, prepared from a free-radical polymerization, and wherein the ethylene-based polymer has the following property: y>0.28567x?0.00032, wherein y=vinyl/1000 C, as determined by 1H NMR, and x=mol % polymerized ?-olefin, as determined by 13C NMR. The invention also provides a composition comprising at least one ethylene-based polymer, prepared from a free-radical polymerization, and wherein the ethylene-based polymer has the following properties: A) a vinyl content greater than, or equal to, 0.
    Type: Application
    Filed: June 21, 2012
    Publication date: May 15, 2014
    Applicant: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Teresa P. Karjala, Sarat Munjal, Mehmet Demirors
  • Patent number: 8722817
    Abstract: A process is taught, comprising polymerizing ethylene in the presence of a catalyst to form a crystalline ethylene-based polymer having a crystallinity of at least 50% as determined by DSC Crystallinity in a first reactor or a first part of a multi-part reactor and reacting the crystalline ethylene-based polymer with additional ethylene in the presence of a free-radical initiator to form an ethylenic polymer in at least one other reactor or a later part of a multi-part reactor.
    Type: Grant
    Filed: December 3, 2010
    Date of Patent: May 13, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, Sean W. Ewart, Christopher R. Eddy, Alfred E. Vigil, Jr., Mehmet Demirors, Sarat Munjal, Wallace W. Yau
  • Publication number: 20130253126
    Abstract: The invention provides a process to form an ethylene-based polymer composition, the process comprising at least the following: Step 1: polymerizing a first ethylene-based polymer in the presence of at least one molecular catalyst and a hydrocarbon chain transfer agent, and at a polymerization pressure of at least 14,000 psi; Step 2: polymerizing a second ethylene-based polymer.
    Type: Application
    Filed: November 21, 2011
    Publication date: September 26, 2013
    Applicant: Dow Global Technologies LLC
    Inventors: Sean W. Ewart, Sarat Munjal, Alfred E. Vigil, Teresa P. Karjala, Mehmet Demirors
  • Publication number: 20130131289
    Abstract: A process for polymerizing ethylene to produce an ethylene-based polymer including contacting ethylene with a Ziegler-Natta procatalyst, an alkylaluminum cocatalyst and a self limiting agent selected from the group of aliphatic, cycloaliphatic, substituted cycloaliphatic or aromatic esters, anhydrides and amides such that the self limiting agent reduces polymerization rates to no greater than 40% of the polymerization rate in the absence of the self limiting agent at temperatures equal to or greater than 120° C. is provided.
    Type: Application
    Filed: June 29, 2011
    Publication date: May 23, 2013
    Applicant: Dow Global Technologies LLC
    Inventors: Robert J. Jorgensen, Sean W. Ewart, Richard E. Campbell, JR., Daryoosh Beigzadeh, Robert D. Froese, Peter M. Margl
  • Publication number: 20110130533
    Abstract: A process is taught, comprising polymerizing ethylene in the presence of a catalyst to form a crystalline ethylene-based polymer having a crystallinity of at least 50% as determined by DSC Crystallinity in a first reactor or a first part of a multi-part reactor and reacting the crystalline ethylene-based polymer with additional ethylene in the presence of a free-radical initiator to form an ethylenic polymer in at least one other reactor or a later part of a multi-part reactor.
    Type: Application
    Filed: December 3, 2010
    Publication date: June 2, 2011
    Applicant: Dow Global Technologies Inc.
    Inventors: Teresa P. Karjala, Sean W. Ewart, Christopher R. Eddy, Alfred E. Vigil, JR., Mehmet Demirors, Sarat Munjal, Wallace W. Yau
  • Publication number: 20110086963
    Abstract: Improved reaction processes comprise reacting a mixture to form a product comprising a metal alkyl, metal oxide, or mixture thereof and then passing said product to a post-reactor heat exchanger. The improvement comprises one or more of the following: (1) reacting said metal alkyl compound with an acid to produce a soluble metal ester; or (2) adding an ionic surfactant; or (3) adding a mixture comprising an antioxidant to the product under conditions sufficient to avoid formation of significant amounts of insoluble metal or metal compounds derived from said metal alkyl compound; or (4) purging said post-reactor heat exchanger with an inert gas under conditions to remove metal oxide from the post-reactor heat exchanger.
    Type: Application
    Filed: June 8, 2009
    Publication date: April 14, 2011
    Inventors: Anthony J. Castelluccio, Jeffrey J. Dean, Alec Y. Wang, Lindsey A. Clark, Pradeep Jain, Roger L. Kuhlman, Angela N. Taha, Larry S. Green, Gary R. Marchand, Sean W. Ewart, Jeffrey A. Sims, Chris E. Blaschke, Brandon Fails