Abstract: A control valve assembly includes a body having a fluid inlet and a fluid outlet. A portion of the body is formed from a first magnetic material. A sleeve is slidingly mounted to the body. At least a portion of the sleeve is formed from a second magnetic material. A magnetic circuit having a gap is defined within the control valve assembly. A solenoid is mounted to the body about at least a portion of the first magnetic material of the body. The solenoid is selectively activated to create a magnetic field across the gap in the magnetic circuit. The magnetic circuit causes the sleeve to slide, narrowing the gap and sliding from the first position to the second position to produce a pressure pulse in the wellbore, wherein the biasing member biases the sleeve back to the first position.

Abstract: An modular apparatus for generating electrical power in a borehole penetrating the earth includes a body comprising first and second mechanical connectors at opposing ends and first and second electrical connectors at the opposing ends, the mechanical connectors and the electrical connectors being configured to connect with the same type of corresponding connectors on another modular apparatus when the modular apparatus and the another modular apparatus are stacked together. The modular apparatus further includes: an electrical generator having a rotor and stator in mechanical communication with the first and second mechanical connectors and in electrical communication with the first and second electrical connectors; and a turbine wheel coupled to or integrated with the rotor and comprising one or more turbine blades that are configured to interact with fluid flowing through the borehole causing the turbine wheel to rotate and the rotor to rotate in order to generate the electrical power.

Abstract: An apparatus for generating electrical power includes a rotor configured to be rotated about a longitudinal axis by fluid flow, the rotor including a plurality of permanent magnets, and a stator including conductor windings and a core. The core includes a conductor assembly having a plurality of conductors that extend axially through the core, the plurality of conductors electrically connected and short-circuited by a conductive connector at each end of the stator. The conductor assembly is configured to limit an induced output voltage to a selected maximum value, and the induced output voltage depends on a rotor speed.

Abstract: A drilling assembly for use in drilling of a wellbore is disclosed that in one non-limiting embodiment includes a device that detects a flow-off state, a power generator that generates electrical energy in response to a fluid flowing through the drilling assembly during the flow-off state, and a circuit that utilizes such power to perform one or more selected operations in response to the detection of the flow-off state, including, but not limited to, storing data in a memory; shutting certain devices in the drilling assembly and parking a device in a desired position.

Abstract: A control valve assembly includes a body having a mud flow passage provided with a mud flow inlet and a mud flow outlet, a magnetic sleeve slidingly mounted to the body, and a solenoid mounted to the body adjacent the magnetic sleeve. The solenoid being selectively activated to shift the magnetic sleeve between a first position covering the mud flow outlet and a second position exposing the mud flow outlet allowing a pulse of mud to flow through the mud flow passage.

Abstract: A control valve assembly for use in a wellbore includes a body having a fluid inlet and a fluid outlet. A portion of the body is formed from magnetic material. A plunger is mounted within the body. A portion of the plunger is formed from a magnetic material. A magnetic circuit having a gap is defined within the control valve assembly. The portion of the body formed from magnetic material defines a first portion of the magnetic circuit and the portion of the plunger formed from magnetic material forms another portion of the magnetic circuit. A solenoid is mounted at the body. The solenoid is selectively activated to create a magnetic field across the gap in the magnetic circuit. The magnetic field causes the plunger to shift, narrowing the gap disengaging from the one of the fluid inlet and the fluid outlet to produce a pressure pulse in the wellbore.

Abstract: A control valve assembly includes a body including a mud flow passage having a mud flow inlet and a mud flow outlet, a magnetic plunger slidingly mounted within the body, and a solenoid mounted at the body about the magnetic plunger. The solenoid is selectively activated to shift the magnetic plunger between a first position covering the mud flow outlet and a second position exposing the mud flow outlet allowing a pulse of mud to flow through the mud flow passage.

Abstract: A control valve assembly for use in a wellbore includes a body having a fluid inlet and a fluid outlet. A portion of the body is formed from magnetic material. A plunger is mounted within the body. A portion of the plunger is formed from a magnetic material. A magnetic circuit having a gap is defined within the control valve assembly. The portion of the body formed from magnetic material defines a first portion of the magnetic circuit and the portion of the plunger formed from magnetic material forms another portion of the magnetic circuit. A solenoid is mounted at the body. The solenoid is selectively activated to create a magnetic field across the gap in the magnetic circuit. The magnetic field causes the plunger to shift, narrowing the gap disengaging from the one of the fluid inlet and the fluid outlet to produce a pressure pulse in the wellbore.

Abstract: An modular apparatus for generating electrical power in a borehole penetrating the earth includes a body comprising first and second mechanical connectors at opposing ends and first and second electrical connectors at the opposing ends, the mechanical connectors and the electrical connectors being configured to connect with the same type of corresponding connectors on another modular apparatus when the modular apparatus and the another modular apparatus are stacked together. The modular apparatus further includes: an electrical generator having a rotor and stator in mechanical communication with the first and second mechanical connectors and in electrical communication with the first and second electrical connectors; and a turbine wheel coupled to or integrated with the rotor and comprising one or more turbine blades that are configured to interact with fluid flowing through the borehole causing the turbine wheel to rotate and the rotor to rotate in order to generate the electrical power.

Abstract: An modular apparatus for generating electrical power in a borehole penetrating the earth includes a body comprising first and second mechanical connectors at opposing ends and first and second electrical connectors at the opposing ends, the mechanical connectors and the electrical connectors being configured to connect with the same type of corresponding connectors on another modular apparatus when the modular apparatus and the another modular apparatus are stacked together. The modular apparatus further includes: an electrical generator having a rotor and stator in mechanical communication with the first and second mechanical connectors and in electrical communication with the first and second electrical connectors; and a turbine wheel coupled to or integrated with the rotor and comprising one or more turbine blades that are configured to interact with fluid flowing through the borehole causing the turbine wheel to rotate and the rotor to rotate in order to generate the electrical power.

Abstract: An apparatus for use in a borehole may include a rotor having at least one set of magnetic elements and a cylindrical stator having a winding flowing current in a direction transverse to a long axis of the stator. The polarity of each magnetic element of the rotor may be arranged to alternate along a long axis of the rotor. The stator may be in sliding engagement with the rotor and have a core formed at least partially of laminations aligned along a plane co-planar with the long axis of the stator. Energizing the winding principally causes relative sliding between the rotor and the stator. A method for performing an operation in a borehole includes forming a well tool having at least one linear motor as described above, conveying the linear motor into the borehole, and operating a well tool by activating the linear motor.

Abstract: An apparatus for generating direct current (DC) electrical energy downhole at a selected voltage includes a drill tubular, a turbine to convert drilling fluid flow energy into rotational energy, an alternator coupled to the turbine to provide AC electrical energy, and an active rectifier configured to rectify the AC electrical energy into DC electrical energy at a controllable voltage. The active rectifier includes (a) a bridge circuit having a circuit branch having first and second rectifier sets including a semiconductor switch in parallel with a diode for each phase of the AC electrical energy and (b) a feedback control loop having a micro-processor and configured to receive an output voltage measurement and a voltage measurement and/or a current measurement in at least one circuit branch as an input and to provide a control signal to each semiconductor switch in order to provide the DC electrical energy at the selected voltage.

Abstract: A drilling assembly for use in drilling of a wellbore is disclosed that in one non-limiting embodiment includes a device that detects a flow-off state, a power generator that generates electrical energy in response to a fluid flowing through the drilling assembly during the flow-off state, and a circuit that utilizes such power to perform one or more selected operations in response to the detection of the flow-off state, including, but not limited to, storing data in a memory; shutting certain devices in the drilling assembly and parking a device in a desired position.

Abstract: An modular apparatus for generating electrical power in a borehole penetrating the earth includes a body comprising first and second mechanical connectors at opposing ends and first and second electrical connectors at the opposing ends, the mechanical connectors and the electrical connectors being configured to connect with the same type of corresponding connectors on another modular apparatus when the modular apparatus and the another modular apparatus are stacked together. The modular apparatus further includes: an electrical generator having a rotor and stator in mechanical communication with the first and second mechanical connectors and in electrical communication with the first and second electrical connectors; and a turbine wheel coupled to or integrated with the rotor and comprising one or more turbine blades that are configured to interact with fluid flowing through the borehole causing the turbine wheel to rotate and the rotor to rotate in order to generate the electrical power.

Abstract: Examples of high-temperature memory modules used in a well operation are disclosed. In one example implementation according to aspects of the present disclosure, a memory module may include: a control unit configured to receive data from a controller in the well operation and further configured to receive an operating temperature downhole in the well operation and to cause the control unit to initiate a shutdown of the memory module if the operating temperature is greater than a first threshold; and a memory controller configured to receive the data from the control unit and to commit the data to storage medium.

Abstract: A control valve assembly includes a body including a mud flow passage having a mud flow inlet and a mud flow outlet, a magnetic plunger slidingly mounted within the body, and a solenoid mounted at the body about the magnetic plunger. The solenoid is selectively activated to shift the magnetic plunger between a first position covering the mud flow outlet and a second position exposing the mud flow outlet allowing a pulse of mud to flow through the mud flow passage.

Abstract: A control valve assembly includes a body having a mud flow passage provided with a mud flow inlet and a mud flow outlet, a magnetic sleeve slidingly mounted to the body, and a solenoid mounted to the body adjacent the magnetic sleeve.

Abstract: A downhole system for use in a wellbore in a subterranean formation includes an electromechanical motor or generator. The electromechanical motor or generator may, respectively, be configured convert electricity to mechanical energy or convert mechanical energy in the form of fluid flow for use in one or more downhole tools. The electromechanical motor or generator includes one of a rotor and a stator disposed concentrically around and operatively coupled to the other of the rotor and the stator. A sleeve is disposed concentrically between the rotor and the stator. The sleeve contacts a body to enclose and hermetically seal one of the rotor and the stator therein. The sleeve comprises at least one metal portion and at least one non-magnetic and non-conductive portion. Related methods involve the formation of such a motor or generator.

Abstract: An apparatus for generating direct current (DC) electrical energy downhole at a selected voltage includes a drill tubular, a turbine to convert drilling fluid flow energy into rotational energy, an alternator coupled to the turbine to provide AC electrical energy, and an active rectifier configured to rectify the AC electrical energy into DC electrical energy at a controllable voltage. The active rectifier includes (a) a bridge circuit having a circuit branch having first and second rectifier sets including a semiconductor switch in parallel with a diode for each phase of the AC electrical energy and (b) a feedback control loop having a micro-processor and configured to receive an output voltage measurement and a voltage measurement and/or a current measurement in at least one circuit branch as an input and to provide a control signal to each semiconductor switch in order to provide the DC electrical energy at the selected voltage.

Abstract: An apparatus for use in a borehole may include a rotor having at least one set of magnetic elements and a cylindrical stator having a winding flowing current in a direction transverse to a long axis of the stator. The polarity of each magnetic element of the rotor may be arranged to alternate along a long axis of the rotor. The stator may be in sliding engagement with the rotor and have a core formed at least partially of laminations aligned along a plane co-planar with the long axis of the stator. Energizing the winding principally causes relative sliding between the rotor and the stator. A method for performing an operation in a borehole includes forming a well tool having at least one linear motor as described above, conveying the linear motor into the borehole, and operating a well tool by activating the linear motor.