Patents by Inventor Seiji Okawara

Seiji Okawara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150285116
    Abstract: An exhaust gas purification catalyst includes: a support containing alumina as a major component; and an active species fine particle containing silver sulfate as a major component and having an average crystallite size of 3 nm to less than 100 nm, in which the active species fine particle is supported on a surface of the support.
    Type: Application
    Filed: March 31, 2015
    Publication date: October 8, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masashi KIKUGAWA, Kiyoshi YAMAZAKI, Yuichi SOBUE, Seiji OKAWARA
  • Publication number: 20150204224
    Abstract: A particulate filter for trapping particulate filter which is contained in exhaust gas is arranged in an engine exhaust passage. The particulate filter is provided with exhaust gas inflow passages and exhaust gas outflow passages which are alternately arranged via porous partition walls. Movement promoting control is performed to promote movement of the ash which deposits on the inner circumferences of the exhaust gas inflow passages to the rear parts of the exhaust gas inflow passages. The pressure loss of the particulate filter is detected. When the detected pressure loss is larger than a predetermined upper limit value, PM removal control is performed to remove the particulate matter from the particulate filter.
    Type: Application
    Filed: September 5, 2013
    Publication date: July 23, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shigeki Daido, Takashi Fukuroda, Naohisa Oyama, Kouji Senda, Seiji Okawara
  • Patent number: 7959868
    Abstract: An exhaust gas purifying apparatus is comprised of a plurality of exhaust gas passages, and a filter body 3 installed in the exhaust gas passages. The exhaust gas passage contains a filter-conducting portion 100 of conducting the exhaust gas to the filter body 3, and a filter-bypassing portion 200 of bypassing the filter-conducting portion 100 by branching out to an exhaust gas passage adjacent from the filter-conducting portion 100. When PMs are deposited on the filter-conducting portion 100 and an exhaust gas pressure loss is increased, the exhaust gas is branched out from the filter-bypassing portion 200 to flow.
    Type: Grant
    Filed: April 12, 2005
    Date of Patent: June 14, 2011
    Assignees: Toyota Jidosha Kabushiki Kaisha, Emitec Gesellschaft fuer EmissionTechnologie MGH
    Inventors: Susumu Sarai, Seiji Okawara
  • Publication number: 20100048392
    Abstract: A catalyst for purifying exhaust gases includes a substrate, and projections. The substrate is provided with straight-flow gas-flow passages. The projections protrude from the straight-flow gas-flow passages in a height of 50 ?m or more, and include a precipitate, which is composed of at least one catalytic ingredient selected from the group consisting of alkali metals and alkaline-earth metals.
    Type: Application
    Filed: June 20, 2006
    Publication date: February 25, 2010
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Seiji Okawara, Takayuki Endo
  • Patent number: 7622419
    Abstract: To provide a filter catalyst in which the closure of ventilation holes by a catalytic layer is inhibited. A filter catalyst of the present invention is characterized in that it has pores of 1-20 ?m in a porosity of 11% or more. The filter catalyst of the present invention has an effect of being capable of inhibiting the rise of pressure loss when sufficient particulates deposit.
    Type: Grant
    Filed: February 10, 2005
    Date of Patent: November 24, 2009
    Assignees: Cataler Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Makoto Tsuji, Daisuke Oki, Seiji Okawara
  • Patent number: 7560079
    Abstract: An exhaust gas-purifying apparatus includes an NOx sorbing-and-reducing first catalyst, a filter second catalyst, and an NOx sorbing-and-reducing third catalyst, which are disposed in an exhaust system in this order from a downstream side to an upstream side of a flow of exhaust gases. In the exhaust system, a liquid reducing agent is supplied into the exhaust gases intermittently. The first catalyst exhibits a remarkably high NOx purifying ability, because not only the third catalyst and the second catalyst gasify, crack and homogenize the reducing gas fully but also the reactions at the third and second catalysts elevate the temperature of exhaust gases. Thus, the exhaust gas-purifying apparatus can purify PMs and NOx efficiently.
    Type: Grant
    Filed: August 23, 2004
    Date of Patent: July 14, 2009
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Seiji Okawara
  • Publication number: 20080159923
    Abstract: An exhaust gas purifying apparatus is comprised of a plurality of exhaust gas passages, and a filter body 3 installed in the exhaust gas passages. The exhaust gas passage contains a filter-conducting portion 100 of conducting the exhaust gas to the filter body 3, and a filter-bypassing portion 200 of bypassing the filter-conducting portion 100 by branching out to an exhaust gas passage adjacent from the filter-conducting portion 100. When PMs are deposited on the filter-conducting portion 100 and an exhaust gas pressure loss is increased, the exhaust gas is branched out from the filter-bypassing portion 200 to flow.
    Type: Application
    Filed: April 12, 2005
    Publication date: July 3, 2008
    Inventors: Susumu Sarai, Seiji Okawara
  • Publication number: 20080025882
    Abstract: To provide a filter catalyst in which the closure of ventilation holes by a catalytic layer is inhibited. A filter catalyst of the present invention is characterized in that it has pores of 1-20 ?m in a porosity of 11% or more. The filter catalyst of the present invention has an effect of being capable of inhibiting the rise of pressure loss when sufficient particulates deposit.
    Type: Application
    Filed: February 10, 2005
    Publication date: January 31, 2008
    Applicants: Cataler Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Makoto Tsuji, Daisuke Oki, Seiji Okawara
  • Patent number: 7306771
    Abstract: A filter catalyst for purifying exhaust gases having a catalytic layer comprising the first catalyst support 2 having an average particle diameter of 1 ?m or less, the second catalyst support 3 having an average particle diameter from 1/20 to ½ of the average pore diameter of the filter cellular walls 12 and catalytic ingredients, on the filter cellular walls 12 having an average pore diameter of from 20 to 40 ?m, and the catalytic layer having uneven surfaces is used. Since the second catalyst support hardly enters into the pore with a diameter of 20 ?m or less, it exists partly on the filter cellular walls and the inside surface of the wall. Therefore, since particles collide with the convex part of the catalytic layer, it becomes possible to collect them easily and the collecting rate for particles and the ability of the particles purification are improved.
    Type: Grant
    Filed: September 12, 2003
    Date of Patent: December 11, 2007
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Seiji Okawara
  • Patent number: 7204965
    Abstract: A filter catalyst is for purifying exhaust gases emitted from internal combustion engines and including particulates, and includes a wall-flow honeycomb structure and an upstream-side straight honeycomb structure. The wall-flow honeycomb structure includes inlet cells clogged on the downstream side of the exhaust gases, outlet cells neighboring the inlet cells and clogged on the upstream side of the exhaust gases, filter cellular walls demarcating the inlet cells and the outlet cells and having pores, and a catalytic layer formed on the surface of the filter cellular walls and/or the surface of the pores of the filter cellular walls. The upstream-side straight honeycomb structure is disposed on the upstream side of the exhaust gases with respect to the wall-flow honeycomb structure, is provided integrally with the wall-flow honeycomb structure, and includes upstream-side straight cells in which the exhaust gases flow straight, and upstream-side cellular walls demarcating the upstream-side straight cells.
    Type: Grant
    Filed: June 5, 2003
    Date of Patent: April 17, 2007
    Assignees: Toyota Jidosha Kabushiki Kaisha, Denso Corporation
    Inventors: Seiji Okawara, Mamoru Nishimura, Mikio Ishihara
  • Publication number: 20050175515
    Abstract: An exhaust gas-purifying apparatus includes an NOx sorbing-and-reducing first catalyst, a filter second catalyst, and an NOx sorbing-and-reducing third catalyst, which are disposed in an exhaust system in this order from a downstream side to an upstream side of a flow of exhaust gases. In the exhaust system, a liquid reducing agent is supplied into the exhaust gases intermittently. The first catalyst exhibits a remarkably high NOx purifying ability, because not only the third catalyst and the second catalyst gasify, crack and homogenize the reducing gas fully but also the reactions at the third and second catalysts elevate the temperature of exhaust gases. Thus, the exhaust gas-purifying apparatus can purify PMs and NOx efficiently.
    Type: Application
    Filed: August 23, 2004
    Publication date: August 11, 2005
    Inventor: Seiji Okawara
  • Publication number: 20040053781
    Abstract: The filter catalyst for purifying exhaust gases having a catalytic layer comprising the first catalyst support 2 having an average particle diameter of 1 &mgr;m or less, the second catalyst support 3 having an average particle diameter from {fraction (1/20)} to ½ of the average pore diameter of the filter cellular walls 12 and catalytic ingredients, on the filter cellular walls 12 having an average pore diameter of from 20 to 40 &mgr;m, and the catalytic layer having uneven surfaces is used. Since the second catalyst support hardly enters into the pore with a diameter of 20 &mgr;m or less, it exists partly on the filter cellular walls and the inside surface of the wall. Therefore, since PMs collide with the convex part of the catalytic layer, it becomes possible to collect them easily and the collecting rate for PMs and the ability of PMs purification are improved.
    Type: Application
    Filed: September 12, 2003
    Publication date: March 18, 2004
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventor: Seiji Okawara
  • Publication number: 20040018123
    Abstract: A filter catalyst is for purifying exhaust gases emitted from internal combustion engines and including particulates, and includes a wall-flow honeycomb structure and an upstream-side straight honeycomb structure. The wall-flow honeycomb structure includes inlet cells clogged on the downstream side of the exhaust gases, outlet cells neighboring the inlet cells and clogged on the upstream side of the exhaust gases, filter cellular walls demarcating the inlet cells and the outlet cells and having pores, and a catalytic layer formed on the surface of the filter cellular walls and/or the surface of the pores of the filter cellular walls. The upstream-side straight honeycomb structure is disposed on the upstream side of the exhaust gases with respect to the wall-flow honeycomb structure, is provided integrally with the wall-flow honeycomb structure, and includes upstream-side straight cells in which the exhaust gases flow straight, and upstream-side cellular walls demarcating the upstream-side straight cells.
    Type: Application
    Filed: June 5, 2003
    Publication date: January 29, 2004
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, DENSO CORPORATION
    Inventors: Seiji Okawara, Mamoru Nishimura, Mikio Ishihara
  • Patent number: 5746989
    Abstract: According to the method of the present invention, NO (nitrogen monoxide) in the exhaust gas of a diesel engine is first oxidized to NO.sub.2 (nitrogen dioxide) by an oxidizing catalyst. Further, carbon particles in the exhaust gas are trapped by a DPF (diesel particulate filter). The exhaust gas containing NO.sub.2 formed by oxidation of nitrogen monoxide is, then, fed to the DPF, and NO.sub.2 in the exhaust gas reacts with the carbon particles trapped in the DPF. When the NO.sub.2 reacts with carbon particles, carbon particles are oxidized (burned) by NO.sub.2 and removed from DPF, and, at the same time, NO.sub.2 is reduced to NO by the carbon particles. The exhaust gas containing NO formed by the reaction between the carbon particles and NO.sub.2 is fed to an NO.sub.X absorbent. In the NO.sub.X absorbent, NO is absorbed by the NO.sub.X absorbent and, thereby, removed from the exhaust gas. Therefore, according this method, the carbon particles collected by the DPF can be easily burned by NO.sub.
    Type: Grant
    Filed: July 30, 1996
    Date of Patent: May 5, 1998
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Mikio Murachi, Seiji Okawara, Koichi Kojima, Takuya Kondo