Patents by Inventor Seiya Kunioka
Seiya Kunioka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8815062Abstract: A plating pretreatment apparatus for a multi-cylinder block includes a plurality of cylinders that performs a plating pretreatment of a cylinder inner wall surface of each of the cylinders using an electrode disposed so as to oppose to the cylinder inner wall surface by sealing one end of the cylinder inner wall surface and introducing a treatment liquid to the cylinder inner wall surface. In such plating pretreatment apparatus, at least one of a power supply device that supplies electricity to the cylinder block and the electrode and a liquid feed pump that feeds the treatment liquid into a gap between the cylinder inner wall surface and the electrode is provided for each of the cylinders.Type: GrantFiled: October 23, 2009Date of Patent: August 26, 2014Assignee: Suzuki Motor CorporationInventors: Tomohiro Asou, Seiya Kunioka, Hitoshi Muramatsu, Nobuyuki Suzuki, Naoyuki Suda, Akira Ishibashi, Minoru Imai, Manabu Suzuki, Masahiro Ogawa
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Patent number: 8585876Abstract: A cylinder block plate processing apparatus in which one end side of an inner peripheral surface of a cylinder of a cylinder block is sealed to circulate a process liquid to perform pre-plating or plating processing of the cylinder inner peripheral surface. The apparatus includes: an apparatus body having a workpiece mount table on which the cylinder block is placed; a workpiece holding tool that is provided on the workpiece mount table so as to be vertically movable; an electrode support member including an electrode cylinder mounted to the apparatus body; a processing solution supply member that supplies a processing solution to the electrode support member; an electrode operated by the electrode cylinder; a sealing jig provided to one end of the electrode; a driving mechanism that drives the sealing jig; and a control circuit that controls operations of the processing solution supply member and the driving mechanism.Type: GrantFiled: September 1, 2009Date of Patent: November 19, 2013Assignee: Suzuki Motor CorporationInventors: Hitoshi Muramatsu, Seiya Kunioka, Naoyuki Suda, Akira Ishibashi, Tomohiro Asou, Manabu Suzuki, Masahiro Ogawa, Minoru Imai
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Patent number: 8449753Abstract: The present invention provides an apparatus for plating pretreatment of a cylinder block that includes an electrode performing a plating pretreatment of the cylinder inner wall surface. A gap flow channel communicates with an in-electrode flow channel at a position closest to a seal jig, the gap flow channel being adapted to introduce a treatment liquid to the cylinder inner wall surface, the in-electrode flow channel being adapted to receive the treatment liquid having passed through a communicating hole. The present invention is provided a method for pretreating before plating a cylinder block including disposing an electrode to face the cylinder inner wall surface so as to form a gap flow channel, and introducing a treatment liquid to the gap flow channel thereby flowing through the treatment liquid toward a seal jig and then into an in-electrode flow channel through a communicating hole.Type: GrantFiled: September 28, 2009Date of Patent: May 28, 2013Assignee: Suzuki Motor CorporationInventors: Hitoshi Muramatsu, Seiya Kunioka, Nobuyuki Suzuki, Naoyuki Suda, Akira Ishibashi, Tomohiro Asou, Minoru Imai, Manabu Suzuki, Masahiro Ogawa
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Patent number: 8257574Abstract: A plating method for pre-plating or plating a cylinder inner peripheral surface to be treated of a cylinder block by introducing treatment liquid to the cylinder inner peripheral surface by using a plating apparatus provided with a sealing jig having a sealing member and an electrode to which the seal jig is mounted includes the steps, which are performed successively: sealing the cylinder inner peripheral surface by bringing the sealing jig into contact with the cylinder inner peripheral surface; introducing the treatment liquid to the cylinder inner peripheral surface; and treating the cylinder inner peripheral surface by applying predetermined charge to the electrode of the plating apparatus and the cylinder block to thereby perform pre-plating or plating process in a state that a liquid to be treated fills a space including the cylinder inner peripheral surface. In the method, the treatment liquid introducing step is performed after confirmation of sealing by the sealing step.Type: GrantFiled: March 5, 2009Date of Patent: September 4, 2012Assignee: Suzuki Motor CorporationInventors: Hitoshi Muramatsu, Seiya Kunioka, Nobuyuki Suzuki, Akira Ishibashi, Minoru Imai, Manabu Suzuki, Masahiro Ogawa
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Patent number: 8110077Abstract: A sealing jig comes into contact with a cylinder inner peripheral surface as a surface to be processed of a cylinder block and seals the cylinder inner peripheral surface in introducing treatment liquid to the cylinder inner peripheral surface. The sealing jig includes: a sealing member made of an expandable material and having a ring-buoy shape; a lower plate for supporting a lower side of the sealing member; and a seal base disposed so as to face the lower plate and to support an upper side of the sealing member. The sealing member is regulated by the lower plate and the seal base and expanded only in a radial direction to come into contact with the cylinder inner peripheral surface when air is introduced inward.Type: GrantFiled: February 23, 2009Date of Patent: February 7, 2012Assignee: Suzuki Motor CorporationInventors: Hitoshi Muramatsu, Seiya Kunioka, Nobuyuki Suzuki, Akira Ishibashi, Minoru Imai, Manabu Suzuki, Masahiro Ogawa
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Patent number: 8057647Abstract: An electrode mounting structure of a surface treatment apparatus in which a metal electrode is disposed so as to oppose to an inner-peripheral surface of a cylinder, the electrode and the cylinder are energized in a state where treatment liquid is interposed between the electrode and the cylinder inner-peripheral surface so as to perform pre-plating or plating to the cylinder inner-peripheral surface, and the metal electrode is detachably attached to a metal electrode holder member. The structure includes a resin coupler having a threaded portion engaged with a threaded portion formed on the electrode holder member.Type: GrantFiled: June 23, 2009Date of Patent: November 15, 2011Assignee: Suzuki Motor CorporationInventors: Tomohiro Asou, Seiya Kunioka, Hitoshi Muramatsu, Nobuyuki Suzuki, Akira Ishibashi, Makoto Kawai
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Publication number: 20110162961Abstract: A cylinder block plate processing apparatus in which one end side of an inner peripheral surface of a cylinder of a cylinder block is sealed to circulate a process liquid to perform pre-plating or plating processing of the cylinder inner peripheral surface. The apparatus includes: an apparatus body having a workpiece mount table on which the cylinder block is placed; a workpiece holding tool that is provided on the workpiece mount table so as to be vertically movable; an electrode support member including an electrode cylinder mounted to the apparatus body; a processing solution supply member that supplies a processing solution to the electrode support member; an electrode operated by the electrode cylinder; a sealing jig provided to one end of the electrode; a driving mechanism that drives the sealing jig; and a control circuit that controls operations of the processing solution supply member and the driving mechanism.Type: ApplicationFiled: September 1, 2009Publication date: July 7, 2011Applicant: SUZUKI MOTOR CORPORATIONInventors: Hitoshi Muramatsu, Seiya Kunioka, Naoyuki Suda, Akira Ishibashi, Tomohiro Asou, Manabu Suzuki, Masahiro Ogawa, Minoru Imai
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Publication number: 20100104738Abstract: A plating pretreatment apparatus for a multi-cylinder block includes a plurality of cylinders that performs a plating pretreatment of a cylinder inner wall surface of each of the cylinders using an electrode disposed so as to oppose to the cylinder inner wall surface by sealing one end of the cylinder inner wall surface and introducing a treatment liquid to the cylinder inner wall surface. In such plating pretreatment apparatus, at least one of a power supply device that supplies electricity to the cylinder block and the electrode and a liquid feed pump that feeds the treatment liquid into a gap between the cylinder inner wall surface and the electrode is provided for each of the cylinders.Type: ApplicationFiled: October 23, 2009Publication date: April 29, 2010Applicant: SUZUKI MOTOR CORPORATIONInventors: Tomohiro Asou, Seiya Kunioka, Hitoshi Muramatsu, Nobuyuki Suzuki, Naoyuki Suda, Akira Ishibashi, Minoru Imai, Manabu Suzuki, Masahiro Ogawa
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Publication number: 20100078326Abstract: The present invention provides an apparatus for plating pretreatment of a cylinder block that includes an electrode performing a plating pretreatment of the cylinder inner wall surface. A gap flow channel communicates with an in-electrode flow channel at a position closest to a seal jig, the gap flow channel being adapted to introduce a treatment liquid to the cylinder inner wall surface, the in-electrode flow channel being adapted to receive the treatment liquid having passed through a communicating hole. The present invention is provided a method for pretreating before plating a cylinder block including disposing an electrode to face the cylinder inner wall surface so as to form a gap flow channel, and introducing a treatment liquid to the gap flow channel thereby flowing through the treatment liquid toward a seal jig and then into an in-electrode flow channel through a communicating hole.Type: ApplicationFiled: September 28, 2009Publication date: April 1, 2010Applicant: SUZUKI MOTOR CORPORATIONInventors: Hitoshi MURAMATSU, Seiya Kunioka, Nobuyuki Suzuki, Naoyuki Suda, Akira Ishibashi, Tomohiro Asou, Minoru Imai, Manabu Suzuki, Masahiro Ogawa
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Publication number: 20090321253Abstract: An electrode mounting structure of a surface treatment apparatus in which a metal electrode is disposed so as to oppose to an inner-peripheral surface of a cylinder, the electrode and the cylinder are energized in a state where treatment liquid is interposed between the electrode and the cylinder inner-peripheral surface so as to perform pre-plating or plating to the cylinder inner-peripheral surface, and the metal electrode is detachably attached to a metal electrode holder member. The structure includes a resin coupler having a threaded portion engaged with a threaded portion formed on the electrode holder member.Type: ApplicationFiled: June 23, 2009Publication date: December 31, 2009Applicant: SUZUKI MOTOR CORPORATIONInventors: Tomohiro ASOU, Seiya KUNIOKA, Hitoshi MURAMATSU, Nobuyuki SYZUKI, Akira Ishibashi, Makoto Kawai
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Publication number: 20090277786Abstract: A plating processing line or system includes a plurality of surface processing apparatus including a surface processing apparatus for processing a surface of an object to be treated by introducing a treatment liquid to the surface, and a conveyer unit for conveying the object to be treated, which is disposed between the respective surface processing apparatus linearly or in a curved manner. Each of the surface processing apparatus includes a positioning unit for positioning the object to be treated, which has been conveyed by the conveyer unit to a predetermined position, at which the object is subjected to a pre-plating process or a plating process as a surface processing.Type: ApplicationFiled: May 8, 2009Publication date: November 12, 2009Applicant: SUZUKI MOTOR CORPORATIONInventors: Tomohiro ASOU, Seiya KUNIOKA, Hitoshi MURAMATSU, Nobuyuki SUZUKI, Akira ISHIBASHI, Minoru IMAI, Manabu SUZUKI, Masahiro OGAWA
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Publication number: 20090223813Abstract: A sealing jig comes into contact with a cylinder inner peripheral surface as a surface to be processed of a cylinder block and seals the cylinder inner peripheral surface in introducing treatment liquid to the cylinder inner peripheral surface. The sealing jig includes: a sealing member made of an expandable material and having a ring-buoy shape; a lower plate for supporting a lower side of the sealing member; and a seal base disposed so as to face the lower plate and to support an upper side of the sealing member. The sealing member is regulated by the lower plate and the seal base and expanded only in a radial direction to come into contact with the cylinder inner peripheral surface when air is introduced inward.Type: ApplicationFiled: February 23, 2009Publication date: September 10, 2009Applicant: SUZUKI KABUSHIKI KAISHAInventors: Hitoshi Muramatsu, Seiya Kunioka, Nobuyuki Suzuki, Akira Ishibashi, Minoru Imai, Manabu Suzuki, Masahiro Ogawa
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Publication number: 20090223828Abstract: A plating method for pre-plating or plating a cylinder inner peripheral surface to be treated of a cylinder block by introducing treatment liquid to the cylinder inner peripheral surface by using a plating apparatus provided with a sealing jig having a sealing member and an electrode to which the seal jig is mounted includes the steps, which are performed successively: sealing the cylinder inner peripheral surface by bringing the sealing jig into contact with the cylinder inner peripheral surface; introducing the treatment liquid to the cylinder inner peripheral surface; and treating the cylinder inner peripheral surface by applying predetermined charge to the electrode of the plating apparatus and the cylinder block to thereby perform pre-plating or plating process in a state that a liquid to be treated fills a space including the cylinder inner peripheral surface. In the method, the treatment liquid introducing step is performed after confirmation of sealing by the sealing step.Type: ApplicationFiled: March 5, 2009Publication date: September 10, 2009Applicant: SUZUKI KABUSHIKI KAISHAInventors: Hitoshi Muramatsu, Seiya Kunioka, Nobuyuki Suzuki, Akira Ishibashi, Minoru Imai, Manabu Suzuki, Masahiro Ogawa
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Patent number: 6569242Abstract: A thermal spraying system for a cylinder, in which a cylinder is held on a turntable; a bore inside surface of said cylinder is subjected to thermal spraying by moving a thermal spraying gun in the axial direction in the bore of said cylinder while said cylinder is rotated; a suction port of a dust discharge pipe for sucking dust in the bore of said cylinder is disposed under said cylinder to suck and discharge dust in the bore of said cylinder; and the diameter of the suction port of said dust discharge pipe is larger than the inside diameter of the bore of said cylinder.Type: GrantFiled: June 21, 2001Date of Patent: May 27, 2003Assignee: Suzuki Motor CorporationInventors: Kenji Miyai, Seiya Kunioka, Tadashi Takahashi, Manabu Suzuki, Hirotoshi Ohishi
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Patent number: 6544597Abstract: A mixed powder thermal spraying method includes forming a mixed thermal spraying film comprising two kinds of materials having different melting points wherein powder-feeding points are provided for each material; and each powder-feeding port is controlled respectively to externally feed each material, and wherein the thermal powder spraying method is bore thermal spraying carried out with a bent plasma jet.Type: GrantFiled: June 19, 2001Date of Patent: April 8, 2003Assignee: Suzuki Motor CorporationInventors: Tadashi Takahashi, Seiya Kunioka, Kenji Miyai
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Patent number: 6361877Abstract: A thermal spray material includes a mixture of 5-30 weight % of an AlSi alloy powder with 95-70 weight percent of a cast iron powder to provide abrasion resistance for aluminum alloy parts. The AlSi alloy powder contains 12-30 weight % Si, at least one element selected from a group consisting of 0.5-5.0 weight % Cu and 0.2-3.0 weight % Mg, 1-15% of at least one element selected from the group consisting of Fe, Mn, and Ni, and a mass balance of Al. The cast iron powder contains 2-4 weight % C, no more than 0.3 weight % Si, and 0.5-3.0 weight % P. A sliding surface of a sliding member is thermal sprayed with a coating of this thermal spray material to provide a sliding member having excellent abrasion resistance.Type: GrantFiled: January 24, 2000Date of Patent: March 26, 2002Assignee: Suzuki Motor CorporationInventors: Kenji Miyai, Seiya Kunioka, Tadashi Takahashi
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Publication number: 20020018858Abstract: A mixed powder thermal spraying method in which:Type: ApplicationFiled: June 19, 2001Publication date: February 14, 2002Inventors: Tadashi Takahashi, Seiya Kunioka, Kenji Miyai
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Publication number: 20010054654Abstract: A thermal spraying system for a cylinder, in which a cylinder is held on a turntable; a bore inside surface of said cylinder is subjected to thermal spraying by moving a thermal spraying gun in the axial direction in the bore of said cylinder while said cylinder is rotated; a suction port of a dust discharge pipe for sucking dust in the bore of said cylinder is disposed under said cylinder to suck and discharge dust in the bore of said cylinder; and the diameter of the suction port of said dust discharge pipe is larger than the inside diameter of the bore of said cylinder.Type: ApplicationFiled: June 21, 2001Publication date: December 27, 2001Applicant: Suzuki Motor CorporationInventors: Kenji Miyai, Seiya Kunioka, Tadashi Takahashi, Manabu Suzuki, Hirotoshi Ohishi
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Patent number: 6244934Abstract: The present invention provides a method for blasting an inside surface of a cylinder, in which a steady rough surface is always obtained efficiently in the whole region of inside surface of cylinder for an internal combustion engine. For this purpose, a blast gun 1, which is provided so as to be moved vertically by a traverser 11 and capable of rotating around the axis thereof, has a blast nozzle 3 for blowing blast particles 2 in the vicinity of the lower end thereof. The blowing direction of the blast nozzle 3 is slant downward. A cylinder block 4 is placed upright so that the axis of each cylinder is vertical with a cylinder head mating surface 4e on the upper side, and is isolated from the surrounding space by a cabinet 12. The blast gun 1 blows the blast particles 2 while lowering in each cylinder of the cylinder block 4, by which the inside surface 5 of cylinder is blasted. A blast particle recovering reservoir 13 is provided under the apparatus to recover the blast particles 2.Type: GrantFiled: May 6, 1999Date of Patent: June 12, 2001Assignee: Suzuki Motor CorporationInventors: Kenji Miyai, Seiya Kunioka, Tadashi Takahashi