Patents by Inventor Serge Alain Fargeas

Serge Alain Fargeas has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11878338
    Abstract: A mould for use in manufacturing a single-crystal component by metal casting and epitaxial growth, includes a cavity in which the component is to be formed and a housing having an elliptical cross-section in which a single-crystal seed is disposed, the seed having an elliptical cross-section defined by a minor axis and by a major axis, the housing being in fluid communication with the cavity via an opening of circular cross-section through which molten metal is to flow, the single-crystal seed and the opening being centred on the same vertical axis, in which the minor axis and the major axis of the cross-section of the seed are oriented as a function of the secondary crystallographic orientations of the single-crystal forming the single-crystal seed.
    Type: Grant
    Filed: April 3, 2020
    Date of Patent: January 23, 2024
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: Serge Alain Fargeas, Nicolas Romain Benjamin Leriche
  • Patent number: 11772155
    Abstract: A method for manufacturing a metal workpiece by casting a metal alloy in a mould, in which prior to the casting, a chart is determined providing a risk of appearance of recrystallised grains during the casting and/or solidification of the metal workpiece, depending on temperature and plastic deformation energy conditions undergone by the metal workpiece, the casting of the metal alloy in the mould being implemented under casting and solidification conditions determined using the chart in order for the temperature and plastic deformation energy conditions undergone by the metal workpiece to be less than a given threshold for the risk of appearance of recrystallised grains.
    Type: Grant
    Filed: September 4, 2020
    Date of Patent: October 3, 2023
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: Nicolas Romain Benjamin Leriche, Serge Alain Fargeas, Fabien Corpace
  • Patent number: 11745254
    Abstract: A foundry mold includes at least one molding cavity and one pair of feeder arms. The molding cavity extends, along a horizontal axis, from a first end to a second end, and the first pair of feeder arms comprises a first feeder arm, oriented in a substantially vertical direction and connected to the first end of the first molding cavity, and a second feeder arm, substantially parallel to the first feeder arm and connected to the second end of the first molding cavity.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: September 5, 2023
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: Serge Alain Fargeas, Nicolas Romain Benjamin Leriche, Dominique Joseph Georges Coyez
  • Publication number: 20220410254
    Abstract: A foundry mold includes at least one molding cavity and one pair of feeder arms. The molding cavity extends, along a horizontal axis, from a first end to a second end, and the first pair of feeder arms comprises a first feeder arm, oriented in a substantially vertical direction and connected to the first end of the first molding cavity, and a second feeder arm, substantially parallel to the first feeder arm and connected to the second end of the first molding cavity.
    Type: Application
    Filed: November 13, 2020
    Publication date: December 29, 2022
    Applicant: SAFRAN AIRCRAFT ENGINES
    Inventors: Serge Alain FARGEAS, Nicolas Romain Benjamin LERICHE, Dominique Joseph Georges COYEZ
  • Publication number: 20220379371
    Abstract: The present invention concerns a method for manufacturing a metal workpiece by casting a metal alloy in a mould, wherein prior to the casting, a chart is determined providing a risk of appearance of recrystallised grains during the casting/solidification of the metal workpiece, depending on temperature and plastic deformation energy conditions undergone by said metal workpiece, the casting of the metal alloy in the mould being implemented under casting and solidification conditions determined using the chart in order for the temperature and plastic deformation energy conditions undergone by the metal workpiece to be less than a given threshold for the risk of appearance of recrystallised grains.
    Type: Application
    Filed: September 4, 2020
    Publication date: December 1, 2022
    Applicant: SAFRAN AIRCRAFT ENGINES
    Inventors: Nicolas Romain Benjamin LERICHE, Serge Alain FARGEAS, Fabien CORPACE
  • Publication number: 20220250137
    Abstract: A mould for use in manufacturing a single-crystal component by metal casting and epitaxial growth, includes a cavity in which the component is to be formed and a housing having an elliptical cross-section in which a single-crystal seed is disposed, the seed having an elliptical cross-section defined by a minor axis and by a major axis, the housing being in fluid communication with the cavity via an opening of circular cross-section through which molten metal is to flow, the single-crystal seed and the opening being centred on the same vertical axis, in which the minor axis and the major axis of the cross-section of the seed are oriented as a function of the secondary crystallographic orientations of the single-crystal forming the single-crystal seed.
    Type: Application
    Filed: April 3, 2020
    Publication date: August 11, 2022
    Inventors: Serge Alain FARGEAS, Nicolas Romain Benjamin LERICHE
  • Patent number: 11235379
    Abstract: The invention relates to the foundry field, and in particular to a foundry process comprising the preheating of a mold (1) up to a first temperature, the casting of a metal in the liquid state, at a second temperature above the first temperature, in the mold kept in a main furnace (100) at the first temperature since the preheating, the difference between the first temperature and second temperature being no more than 80° C., the cooling and solidification of the metal in the mold (1) kept in the main furnace (100) at a pressure of less than 0.1 Pa at least since the casting, the removal of the mold (1) from the main furnace (100), and the demolding of the solidified metal.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: February 1, 2022
    Assignee: Safran Aircraft Engines
    Inventors: Serge Alain Fargeas, Serge Tenne, Dominique Coyez
  • Patent number: 10730108
    Abstract: A directional solidification cooling furnace for metal casting part comprises: a cylindrical internal enclosure having a vertical central axis and a mold support arranged in the internal enclosure; the internal enclosure comprising a casting zone and a cooling zone, the casting zone and the cooling zone being superposed one on the other; the casting and cooling zones being thermally insulated from each other when the mold support is arranged in the casting zone by means of a heat shield that is stationary and by means of a second heat shield that is carried by the mold support; the casting zone including at least a first heating device, and the cooling zone including a second heating device.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: August 4, 2020
    Assignees: SAFRAN AIRCRAFT ENGINES, SAFRAN
    Inventors: Ngadia Taha Niane, Serge Alain Fargeas, Said Boukerma, Serge Tenne, Gilles Martin
  • Publication number: 20200180016
    Abstract: The invention relates to the foundry field, and in particular to a foundry process comprising the preheating of a mold (1) up to a first temperature, the casting of a metal in the liquid state, at a second temperature above the first temperature, in the mold kept in a main furnace (100) at the first temperature since the preheating, the difference between the first temperature and second temperature being no more than 80° C., the cooling and solidification of the metal in the mold (1) kept in the main furnace (100) at a pressure of less than 0.1 Pa at least since the casting, the removal of the mold (1) from the main furnace (100), and the demolding of the solidified metal.
    Type: Application
    Filed: June 29, 2018
    Publication date: June 11, 2020
    Applicant: SAFRAN AIRCRAFT ENGINES
    Inventors: Serge Alain FARGEAS, Serge TENNE, Dominique COYEZ
  • Publication number: 20200180019
    Abstract: A directional solidification cooling furnace for metal casting part comprises: a cylindrical internal enclosure having a vertical central axis and a mold support arranged in the internal enclosure; the internal enclosure comprising a casting zone and a cooling zone, the casting zone and the cooling zone being superposed one on the other; the casting and cooling zones being thermally insulated from each other when the mold support is arranged in the casting zone by means of a heat shield that is stationary and by means of a second heat shield that is carried by the mold support; the casting zone including at least a first heating device, and the cooling zone including a second heating device.
    Type: Application
    Filed: June 27, 2017
    Publication date: June 11, 2020
    Applicants: Safran Aircraft Engines, SAFRAN
    Inventors: Ngadia Taha NIANE, Serge Alain FARGEAS, Said BOUKERMA, Serge TENNE, Gilles MARTIN
  • Patent number: 10486230
    Abstract: A method of fabricating a two-component blade for a gas turbine engine, the method including in succession: obtaining a blade profile made of ceramic material having a hole passing right through the blade profile in its length direction so as to form a longitudinal channel opening out into a top cavity; positioning and maintaining the blade profile in a mold so as to form a bottom cavity communicating with the channel of the blade profile; casting molten metal into the blade profile so as to fill the top and bottom cavities and the channel interconnecting them; and cooling the metal so that the shrinkage of the metal cooled in the top and bottom cavities leads to the ceramic of the blade profile being subjected to compression prestress.
    Type: Grant
    Filed: June 29, 2015
    Date of Patent: November 26, 2019
    Assignee: SAFRAN AIRCRAFT ENGINES
    Inventors: Francois Casteilla, Sebastien Digard Brou De Cuissart, Serge Alain Fargeas, Vincent Marc Herb, Chantal Sylvette Marie-Noël Langlois