Abstract: A system and process for producing olefins from oxygenate, e.g., methanol or dimethylether, includes a fluidized bed reaction zone that provide contact between the oxygenate and a molecular sieve catalyst such as ZSM-34 or SAPO-34. Improved ethylene selectivity is realized when the oxygenate is stagewise injected into the fluidized bed at one or more locations along the axial direction of the fluidized bed reaction zone.

Abstract: A system and process for producing xylene and other alkylated aromatics includes one or more fluidized bed reaction zones that provide contact between the reactants (i.e., an aromatic reactant and an alkylating reagent). Improved conversion and selectivity is realized when the alkylating reagent is stagewise injected into the fluidized bed at one or more locations downstream from the location of aromatic reactant introduction into the fluidized bed. Preferably, the alkylating reagent is introduced at a plurality of locations along the axial direction of the fluidized bed reaction zone, or at plural locations between a plurality of different fluidized bed reaction zones.

Abstract: The present invention provides a method for separating conjunct polymers which are formed as byproducts of acid catalyzed isoparaffin-olefin alkylation and sulfolane from a mixture containing conjunct polymers, sulfolane, and hydrofluoric acid, and for minimizing accumulation of conjunct polymeric byproducts in the recycled acid catalyst.

Abstract: A continuous alkylation process for the production of high octane gasoline comprising contacting a mixture of an isoparaffin and an olefin with a catalyst complex comprising BF3:H.sub.3 PO.sub.4 in a continuous hydrocarbon downflow reactor.

Abstract: The present invention provides a method for separating conjunct polymers and sulfolane from a mixture containing conjunct polymers, sulfolane, and hydrofluoric acid comprising the sequential steps of:(a) separating hydrofluoric acid from said mixture to provide an intermediate stream containing less than about 30 percent hydrofluoric acid by weight;(b) gravitationally separating said intermediate stream into a sulfolane-enriched stream and a conjunct polymer-enriched stream;(c) contacting said sulfolane-enriched stream with a polar extraction solvent to provide an extract stream enriched in sulfolane and a raffinate stream enriched in conjunct polymers;(d) stripping the polar extraction solvent from said sulfolane-enriched extract stream; and(e) recovering sulfolane from said enriched stream of step (d).

Abstract: The present invention provides a method for separating conjunct polymers which are formed as byproducts of acid catalyzed isoparaffin-olefin alkylation and sulfolane from a mixture containing conjunct polymers, sulfolane, and hydrofluoric acid comprising the sequential steps of:(a) separating hydrofluoric acid from said mixture to provide an intermediate stream containing less than about 30 percent hydrofluoric acid by weight;(b) gravitationally separating said intermediate stream into a more dense sulfolane-enriched stream and a less dense conjunct polymer-enriched stream;(c) distilling said more dense sulfolane-enriched stream of step (b) to provide an overhead stream containing a higher sulfolane concentration than said more dense sulfolane-enriched stream of step (b) and a bottom stream enriched in conjunct polymers.

Abstract: The present invention provides a method for separating conjunct polymers which are formed as byproducts of acid catalyzed isoparaffin-olefin alkylation and sulfolane from a mixture containing conjunct polymers, sulfolane, and hydrofluoric acid comprising the sequential steps of:(a) separating hydrofluoric acid from a mixture containing conjunct polymers, sulfolane, and hydrofluoric acid to provide a first intermediate stream containing less than about 30 percent hydrofluoric acid by weight;(b) mixing said intermediate stream with a nonpolar extraction solvent to provide a second intermediate stream; and(c) gravitationally separating said intermediate stream into a less dense extract stream enriched in conjunct polymers and a more dense liquid stream enriched in sulfolane.

Abstract: This invention provides a method for separating ASO from a mixture containing ASO, HF and sulfolane comprising the steps of:(a) contacting said mixture with a sorbent to selectively sorb HF and water from said mixture to evolve an intermediate product containing less than 5 weight percent HF;(b) charging said intermediate product to a gravitational separation zone;(c) holding said intermediate product in said gravitational separation zone for time sufficient to evolve two at least partially immiscible liquid phases in said gravitational separation zone; and(d) withdrawing a less-dense phase enriched in ASO and a more-dense phase enriched in sulfolane from said gravitational separation zone.

Abstract: The present invention provides a method for separating sulfolane from a mixture containing conjunct polymers, sulfolane, and hydrofluoric acid comprising the sequential steps of:(a) removing HF from said mixture to provide an intermediate stream containing less than about 30 weight percent HF;(b) contacting said intermediate stream with water;(c) contacting said intermediate stream with an aliphatic hydrocarbon co-solvent having from about 3 to about 20 carbon atoms concurrently with said water-contacting step (b);(d) recovering an extract stream enriched in sulfolane and hydrofluoric acid; and(e) recovering a raffinate stream enriched in conjunct polymers.

Abstract: A single path process for alkylating a hydrocarbon feedstock containing an olefin and an isoparaffin is disclosed. The process includes dispersing an acid-based liquid alkylation catalyst into a reaction zone for contact with a continuous hydrocarbon phase. The process further includes separating the hydrocarbon phase from the acid catalyst upon completion of the alkylation reaction and providing a continuous on-line regeneration of the entire volume of catalyst once it has been separated from the hydrocarbon phase.

Abstract: A method for separating conjunct polymers and sulfolane from a mixture containing conjunct polymers, sulfolane, and hydrofluoric acid is disclosed, which method comprises the sequential steps of separating hydrofluoric acid from said mixture to provide an intermediate stream containing less than about 30 percent hydrofluoric acid by weight and gravitationally separating said intermediate stream into a sulfolane-enriched stream and a conjunct polymer-enriched stream.

Abstract: A process has been discovered for the conversion of C.sub.5 -C.sub.7 olefinic hydrocarbons, such as those contained in FCC light naphtha, to iso-butene-rich and isoamylene-rich streams in an integrated process for the production of MTBE and TAME. The process involves the initial separation of the isoamylene-rich C.sub.5 -fraction of the feedstream which is converted to TAME. The C.sub.6 -C.sub.7 fraction plus unreacted C.sub.5 's are converted by olefin interconversion with medium pore zeolite catalyst into an isobutylene and isoamylene-rich stream which is then used as feedstream for etherification to MTBE and TAME.

Abstract: A process for production of ether by hydration and etherification of olefinic feedstock containing at least one lower alkene by contacting the olefinic feedstock and water in a plurality of catalytic reaction zones containing porous solid metal oxide acidic olefin hydration and etherification catalyst under olefin hydration and etherification conditions. Improved operation is achieved by recovering a first effluent stream from at least one fixed bed hydration zone, splitting the first effluent stream into a product recovery stream and a plurality of recycle streams, and passing at least a portion of cooled recycle streams comprising olefin, alcohol and ether in effluent stream component proportions for quenching at least one fixed bed reaction zone to control temperature of hot effluent from a preceding reaction zone.

Abstract: A process for alkylation of isoparaffins and olefins employing a fixed bed of catalyst. The catalyst composition includes an unpromoted synthetic zeolite. The alkylate product contains highly branched paraffins and has an octane suitable for blending into motor gasolines. Alternatively multiple fixed beds can be employed with direct effluent recycle or split olefin feeds.

Abstract: Yield is improved in a fluid-bed catalytic paraffin aromatization process by tailoring heat transfer to match the endothermic heat load within the fluid bed.

Abstract: A process for upgrading of unstable olefins, naphthas, and dienes, such as coker naphthas, is disclosed. The olefins in the unstable naphthas are oligomerized over a shape selective zeolite to gasoline and distillate products. The dienes are catalytically converted by the same zeolite. Preferably, hydrogen is added to increase catalyst life. Feed pretreatment, to remove basic nitrogen compounds also improves catalyst life. Water washing of coker naphtha is the preferred method of removing basic nitrogen compounds.

Abstract: A catalytic reactor system for cracking heavy oil in a FCC vertical reactor with lift gas. Olefinic light cracking gas separated from the FCC effluent is upgraded in a catalytic reactor to increase gasoline production. Byproduct light paraffinic gas from the second reactor is recycled to the FCC reactor as lift gas.

Abstract: A process for oligomerizing C2 to C10 olefins obtained by catalytic cracking of heavy crude oil is disclosed. The olefins are oligomerized in the presence of added hydrogen over a shape selective zeolite to gasoline and distillate products. Feed pretreatment, to remove basic nitrogen compounds present in light olefin stream in refinery, with water wash or a guard bed is practiced improves catalyst life.

Abstract: Process and apparatus for upgrading light olefinic crackate gas from a fluidized catalytic cracking unit having a riser reactor for contacting hot solid cracking catalyst with a heavy hydrocarbon feedstock, said light crackate gas containing ethene, propene and other C.sub.1 -C.sub.4 lower aliphatics, comprising the steps of:reacting the light olefinic gas in contact with a fluidized bed of acid medium pore zeolite catalyst particles under oligomerization and/or aromatization conditions to produce a hydrocarbon effluent stream rich in C.sub.5.sup.+ hydrocarbons and a byproduct light gas rich in C.sub.1 -C.sub.4 saturated hydrocarbons;separating the oligomerization reaction effluent stream to provide a second light gas stream and a condensed liquid hydrocarbon product stream; andrecycling at least a portion of the second gas stream to the fluidized catalytic cracking unit as a lift gas for fluidizing solid cracking catalyst particles in a lower riser portion of said cracking unit.

Abstract: A process is disclosed for increasing the octane number of an FCC unit gasoline pool by upgrading selected gasoline boiling-range streams. FCC gasoline is mixed with the feed to a light olefin upgrading reactor. Upgraded gasoline is then fractionated in an existing FCC gas plant.