Patents by Inventor Sergio Mohedas
Sergio Mohedas has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10010842Abstract: A catalyst loading system comprising: a vessel comprising at least one gas distribution nozzle at or near the bottom of the vessel, a top fluid distributor located at or near the top of the vessel, a catalyst inlet through which catalyst is introduced into the vessel, a first contact point at which catalyst introduced into the vessel first contacts the contents of the vessel, and a discharge outlet whereby catalyst exits the vessel. Methods of preparing catalyst slurry for introduction into a downstream reactor or in-situ activation within the vessel utilizing the catalyst loading system are also disclosed.Type: GrantFiled: May 29, 2015Date of Patent: July 3, 2018Assignee: RES USA, LLCInventors: Mark Anselmo, Derek Bridgford, Nick Cozzi, Sergio Mohedas, Matt Greer, Paul Morton
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Patent number: 9649610Abstract: A method of preparing a spray dried catalyst by combining spray dried catalyst particles with wax so the spray dried catalyst particles are coated with wax, yielding wax coated catalyst particles, and shaping the wax coated catalyst to provide shaped wax coated catalyst. A method of activating Fischer-Tropsch catalyst particles containing oxides by contacting the catalyst particles with a reducing gas in an activation vessel to produce an activated catalyst, wherein contacting is performed in the absence of a liquid medium under activation conditions. A system for activating a Fischer-Tropsch catalyst containing an activation reactor configured to introduce an activation gas to a fixed or fluidized bed of the Fischer-Tropsch catalyst in the absence of a liquid medium and at least one separation device configured to separate a gas stream comprising entrained catalyst fines having an average particle size below a desired cutoff size from the activation reactor.Type: GrantFiled: August 25, 2014Date of Patent: May 16, 2017Assignee: RES USA, LLCInventors: Harold A. Wright, Belma Demirel, Sergio Mohedas, Bahman Rejai, Ray J. Huang, Deena Ferdous, Jesse W. Taylor, Dawid J. Duvenhage, Sara L. Rolfe
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Patent number: 9522372Abstract: A method of preparing a spray dried catalyst by combining spray dried catalyst particles with wax so the spray dried catalyst particles are coated with wax, yielding wax coated catalyst particles, and shaping the wax coated catalyst to provide shaped wax coated catalyst. A method of activating Fischer-Tropsch catalyst particles containing oxides by contacting the catalyst particles with a reducing gas in an activation vessel to produce an activated catalyst, wherein contacting is performed in the absence of a liquid medium under activation conditions. A system for activating a Fischer-Tropsch catalyst containing an activation reactor configured to introduce an activation gas to a fixed or fluidized bed of the Fischer-Tropsch catalyst in the absence of a liquid medium and at least one separation device configured to separate a gas stream comprising entrained catalyst fines having an average particle size below a desired cutoff size from the activation reactor.Type: GrantFiled: July 2, 2013Date of Patent: December 20, 2016Assignee: RES USA, LLCInventors: Harold A. Wright, Belma Demirel, Sergio Mohedas, Bahman Rejai, Ray J. Huang, Deena Ferdous, Jesse W. Taylor, Dawid J. Duvenhage, Sara L. Rolfe
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Publication number: 20160318035Abstract: A method for converting synthesis gas into liquid hydrocarbons by introducing a synthesis gas feed into a Fischer-Tropsch system that includes a catalytic reactor fluidly connected with at least two slurry loops, the reactor comprising at least as many reactor product outlets and slurry return inlets as slurry loops; each slurry loop comprising a separation system comprising at least one separator, an inlet of each separator fluidly connected to a reactor product outlet via a slurry offtake, and an outlet of each separator fluidly connected to a slurry return inlet via a slurry return; separating concentrated catalyst slurry from the reaction product via the slurry loops; removing liquid hydrocarbon product from each separator; and returning concentrated catalyst slurry to the catalytic reactor via the slurry returns and slurry return inlets. A system for converting synthesis gas into liquid hydrocarbons via the method is also disclosed.Type: ApplicationFiled: July 12, 2016Publication date: November 3, 2016Inventors: MARK D. IBSEN, SERGIO MOHEDAS, FRANK HOGSETT, MARK BOHN, HAROLD A. WRIGHT
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Patent number: 9416320Abstract: A method for converting synthesis gas into liquid hydrocarbons by introducing a synthesis gas feed into a Fischer-Tropsch system that includes a catalytic reactor fluidly connected with at least two slurry loops, the reactor comprising at least as many reactor product outlets and slurry return inlets as slurry loops; each slurry loop comprising a separation system comprising at least one separator, an inlet of each separator fluidly connected to a reactor product outlet via a slurry offtake, and an outlet of each separator fluidly connected to a slurry return inlet via a slurry return; separating concentrated catalyst slurry from the reaction product via the slurry loops; removing liquid hydrocarbon product from each separator; and returning concentrated catalyst slurry to the catalytic reactor via the slurry returns and slurry return inlets. A system for converting synthesis gas into liquid hydrocarbons via the method is also disclosed.Type: GrantFiled: September 11, 2015Date of Patent: August 16, 2016Assignee: RES USA, LLCInventors: Mark Ibsen, Sergio Mohedas, Frank Hogsett, Mark Bohn, Harold A. Wright
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Publication number: 20160002541Abstract: A method for converting synthesis gas into liquid hydrocarbons by introducing a synthesis gas feed into a Fischer-Tropsch system that includes a catalytic reactor fluidly connected with at least two slurry loops, the reactor comprising at least as many reactor product outlets and slurry return inlets as slurry loops; each slurry loop comprising a separation system comprising at least one separator, an inlet of each separator fluidly connected to a reactor product outlet via a slurry offtake, and an outlet of each separator fluidly connected to a slurry return inlet via a slurry return; separating concentrated catalyst slurry from the reaction product via the slurry loops; removing liquid hydrocarbon product from each separator; and returning concentrated catalyst slurry to the catalytic reactor via the slurry returns and slurry return inlets. A system for converting synthesis gas into liquid hydrocarbons via the method is also disclosed.Type: ApplicationFiled: September 11, 2015Publication date: January 7, 2016Inventors: Mark Ibsen, Sergio Mohedas, Frank Hogsett, Mark Bohn, Harold A. Wright
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Patent number: 9168501Abstract: A catalytic reaction system comprising: a catalytic reactor fluidly connected with at least two slurry loops, wherein the reactor comprises at least as many reactor product outlets and at least as many slurry return inlets as slurry loops; wherein each slurry loop comprises a separation system comprising a separation system inlet, a separation system product outlet, and a concentrated catalyst slurry outlet; a slurry offtake fluidly connecting the separation system inlet with one of the reactor product outlets; and a slurry return fluidly connecting the separation system outlet with one of the slurry return inlets. The system may comprise at least three slurry loops. The system may comprise at least four slurry loops. A method for converting synthesis gas into liquid hydrocarbons via the catalytic reaction system in also disclosed.Type: GrantFiled: September 8, 2008Date of Patent: October 27, 2015Assignee: RES USA, LLCInventors: Mark Ibsen, Sergio Mohedas, Frank Hogsett, Mark Bohn, Harold A. Wright
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Publication number: 20150258516Abstract: A catalyst loading system comprising: a vessel comprising at least one gas distribution nozzle at or near the bottom of the vessel, a top fluid distributor located at or near the top of the vessel, a catalyst inlet through which catalyst is introduced into the vessel, a first contact point at which catalyst introduced into the vessel first contacts the contents of the vessel, and a discharge outlet whereby catalyst exits the vessel. Methods of preparing catalyst slurry for introduction into a downstream reactor or in-situ activation within the vessel utilizing the catalyst loading system are also disclosed.Type: ApplicationFiled: May 29, 2015Publication date: September 17, 2015Inventors: Mark Anselmo, Derek Bridgford, Nick Cozzi, Sergio Mohedas, Matt Greer, Paul Morton
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Patent number: 9073025Abstract: A catalyst loading system comprising: a vessel comprising at least one gas distribution nozzle at or near the bottom of the vessel, a top fluid distributor located at or near the top of the vessel, a catalyst inlet through which catalyst is introduced into the vessel, a first contact point at which catalyst introduced into the vessel first contacts the contents of the vessel, and a discharge outlet whereby catalyst exits the vessel. Methods of preparing catalyst slurry for introduction into a downstream reactor or in-situ activation within the vessel utilizing the catalyst loading system are also disclosed.Type: GrantFiled: September 10, 2008Date of Patent: July 7, 2015Assignee: RES USA, LLCInventors: Mark Anselmo, Derek Bridgford, Nick Cozzi, Sergio Mohedas, Matt Greer, Paul Morton
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Patent number: 9074148Abstract: A system including at least one hydrogen extraction unit comprising an inlet for a synthesis feedgas from a synthesis feedgas line and adapted to remove at least one hydrogen-rich gas and at least one hydrogen-lean gas from the synthesis feedgas to yield a refined synthesis gas; and at least one hydrocarbon synthesis reactor, at least one dedicated activation reactor, or both, wherein the at least one hydrocarbon synthesis reactor is fluidly connected with the at least one hydrogen extraction unit and configured to provide liquid hydrocarbons and a first byproduct gas from a synthesis reactor feedstream comprising at least a portion of the refined synthesis gas; and wherein the at least one dedicated activation reactor is fluidly connected with the at least one hydrogen extraction unit, the at least one hydrocarbon synthesis reactor, or both, and configured for activation of hydrocarbon synthesis catalyst via an activation gas.Type: GrantFiled: September 29, 2011Date of Patent: July 7, 2015Assignee: RES USA, LLCInventors: Sergio Mohedas, Mark Ibsen
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Publication number: 20150126627Abstract: A system for the production of synthetic fuel, the system including a catalytic dual fluidized bed (DFB) configured to produce, from a DFB feedgas, a DFB product containing synthesis gas; and a Fischer-Tropsch (FT) synthesis apparatus fluidly connected with the catalytic DFB, wherein the FT synthesis apparatus includes an FT synthesis reactor configured to produce, from an FT feedgas, an FT overhead and a liquid FT product containing FT wax, wherein the FT feedgas contains at least a portion of the DFB product; and a product separator downstream of and fluidly connected with the FT synthesis reactor, wherein the product separator is configured to separate, from the FT overhead, an FT tailgas and an LFTL product containing LFTL. A method of producing synthetic fuel is also provided.Type: ApplicationFiled: July 15, 2013Publication date: May 7, 2015Inventors: George Apanel, Weibin Jiang, Sergio Mohedas, Harold A. Wright
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Patent number: 9011696Abstract: A system for separating particulate from a fluid stream having an inlet solids content, the system comprising: a magnetic dynamic settling vessel comprising at least one magnetic field inside the vessel and/or one magnetized component; at least one inlet for introduction of the fluid stream having a starting solids content; at least one exit for a stream comprising a solids content not greater than the inlet solids content; at least one exit for a fluid stream comprising a solids content not less than the inlet solids content; and a vertical feed conduit extending at least 70% of the distance from the at least one fluid inlet to the at least one exit for a fluid stream comprising a solids content not less than the inlet solids content. A method for separating particulate from a fluid stream having an inlet solids content is also provided.Type: GrantFiled: September 9, 2014Date of Patent: April 21, 2015Assignee: RES USA LLCInventor: Sergio Mohedas
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Publication number: 20150023842Abstract: A method of preparing a spray dried catalyst by combining spray dried catalyst particles with wax so the spray dried catalyst particles are coated with wax, yielding wax coated catalyst particles, and shaping the wax coated catalyst to provide shaped wax coated catalyst. A method of activating Fischer-Tropsch catalyst particles containing oxides by contacting the catalyst particles with a reducing gas in an activation vessel to produce an activated catalyst, wherein contacting is performed in the absence of a liquid medium under activation conditions. A system for activating a Fischer-Tropsch catalyst containing an activation reactor configured to introduce an activation gas to a fixed or fluidized bed of the Fischer-Tropsch catalyst in the absence of a liquid medium and at least one separation device configured to separate a gas stream comprising entrained catalyst fines having an average particle size below a desired cutoff size from the activation reactor.Type: ApplicationFiled: August 25, 2014Publication date: January 22, 2015Inventors: Harold A. WRIGHT, Belma Demirel, Sergio Mohedas, Bahman Rejai, Ray J. Huang, Deena Ferdous, Jesse W. Taylor, Dawid J. Duvenhage, Sara L. Rolfe
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Publication number: 20140374359Abstract: A system for separating particulate from a fluid stream having an inlet solids content, the system comprising: a magnetic dynamic settling vessel comprising at least one magnetic field inside the vessel and/or one magnetized component; at least one inlet for introduction of the fluid stream having a starting solids content; at least one exit for a stream comprising a solids content not greater than the inlet solids content; at least one exit for a fluid stream comprising a solids content not less than the inlet solids content; and a vertical feed conduit extending at least 70% of the distance from the at least one fluid inlet to the at least one exit for a fluid stream comprising a solids content not less than the inlet solids content. A method for separating particulate from a fluid stream having an inlet solids content is also provided.Type: ApplicationFiled: September 9, 2014Publication date: December 25, 2014Inventor: Sergio MOHEDAS
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Patent number: 8871096Abstract: A system for separating particulate from a fluid stream having an inlet solids content, the system comprising: a magnetic dynamic settling vessel comprising at least one magnetic field inside the vessel and/or one magnetized component; at least one inlet for introduction of the fluid stream having a starting solids content; at least one exit for a stream comprising a solids content not greater than the inlet solids content; at least one exit for a fluid stream comprising a solids content not less than the inlet solids content; and a vertical feed conduit extending at least 70% of the distance from the at least one fluid inlet to the at least one exit for a fluid stream comprising a solids content not less than the inlet solids content. A method for separating particulate from a fluid stream having an inlet solids content is also provided.Type: GrantFiled: September 8, 2008Date of Patent: October 28, 2014Assignee: Res USA, LLCInventor: Sergio Mohedas
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Publication number: 20140286834Abstract: A system for separating liquids from solids comprising an immobilization unit comprising an immobilization vessel containing a bed of magnetizable material and a magnet configured to produce a magnetic field within the immobilization vessel, wherein the immobilization vessel further comprises an immobilization vessel outlet and an immobilization vessel inlet for a fluid comprising liquid and metal-containing particles.Type: ApplicationFiled: June 2, 2014Publication date: September 25, 2014Inventors: Sergio MOHEDAS, Harold A. Wright
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Patent number: 8778178Abstract: A system for separating liquids from solids comprising an immobilization unit comprising an immobilization vessel containing a bed of magnetizable material and a magnet configured to produce a magnetic field within the immobilization vessel, wherein the immobilization vessel further comprises an immobilization vessel outlet and an immobilization vessel inlet for a fluid comprising liquid and metal-containing particles.Type: GrantFiled: October 12, 2009Date of Patent: July 15, 2014Assignee: Rentech, Inc.Inventors: Sergio Mohedas, Harold A. Wright
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Publication number: 20130296448Abstract: A method of preparing a spray dried catalyst by combining spray dried catalyst particles with wax so the spray dried catalyst particles are coated with wax, yielding wax coated catalyst particles, and shaping the wax coated catalyst to provide shaped wax coated catalyst. A method of activating Fischer-Tropsch catalyst particles containing oxides by contacting the catalyst particles with a reducing gas in an activation vessel to produce an activated catalyst, wherein contacting is performed in the absence of a liquid medium under activation conditions. A system for activating a Fischer-Tropsch catalyst containing an activation reactor configured to introduce an activation gas to a fixed or fluidized bed of the Fischer-Tropsch catalyst in the absence of a liquid medium and at least one separation device configured to separate a gas stream comprising entrained catalyst fines having an average particle size below a desired cutoff size from the activation reactor.Type: ApplicationFiled: July 2, 2013Publication date: November 7, 2013Inventors: Harold A. Wright, Belma Demirel, Sergio Mohedas, Bahman Rejai, Ray J. Huang, Deena Ferdous, Jesse W. Taylor, Dawid J. Duvenhage, Sara L. Rolfe
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Patent number: 8530366Abstract: A method of preparing a spray dried catalyst by combining spray dried catalyst particles with wax so the spray dried catalyst particles are coated with wax, yielding wax coated catalyst particles, and shaping the wax coated catalyst to provide shaped wax coated catalyst. A method of activating Fischer-Tropsch catalyst particles containing oxides by contacting the catalyst particles with a reducing gas in an activation vessel to produce an activated catalyst, wherein contacting is performed in the absence of a liquid medium under activation conditions. A system for activating a Fischer-Tropsch catalyst containing an activation reactor configured to introduce an activation gas to a fixed or fluidized bed of the Fischer-Tropsch catalyst in the absence of a liquid medium and at least one separation device configured to separate a gas stream comprising entrained catalyst fines having an average particle size below a desired cutoff size from the activation reactor.Type: GrantFiled: January 5, 2011Date of Patent: September 10, 2013Assignee: Rentech, Inc.Inventors: Harold A. Wright, Belma Demirel, Sergio Mohedas, Bahman Rejai, Ray Huang, Deena Ferdous, Jesse W. Taylor, Dawid J. Duvenhage, Sara L. Rolfe
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Publication number: 20120022173Abstract: A system including at least one hydrogen extraction unit comprising an inlet for a synthesis feedgas from a synthesis feedgas line and adapted to remove at least one hydrogen-rich gas and at least one hydrogen-lean gas from the synthesis feedgas to yield a refined synthesis gas; and at least one hydrocarbon synthesis reactor, at least one dedicated activation reactor, or both, wherein the at least one hydrocarbon synthesis reactor is fluidly connected with the at least one hydrogen extraction unit and configured to provide liquid hydrocarbons and a first byproduct gas from a synthesis reactor feedstream comprising at least a portion of the refined synthesis gas; and wherein the at least one dedicated activation reactor is fluidly connected with the at least one hydrogen extraction unit, the at least one hydrocarbon synthesis reactor, or both, and configured for activation of hydrocarbon synthesis catalyst via an activation gas.Type: ApplicationFiled: September 29, 2011Publication date: January 26, 2012Applicant: RENTECH, INC.Inventors: Sergio Mohedas, Mark Ibsen