Abstract: A method of producing clinker includes placing a pre-clinker mixture comprising a source of CaO into a starting material feed port in a vertically-oriented reaction chamber of a vertical reactor. The method includes placing a gaseous combustion mixture into the combustion mixture inlet. The method includes combusting the gaseous combustion mixture within the vertical reactor to heat the pre-clinker mixture, release CO 2 therefrom, and form the clinker therefrom. The method also includes removing the clinker from the product exit port.

Abstract: Embodiments of a system and a method for manufacturing a cementitious panel can be used to produce a cementitious panel having a multi-layer air/water barrier membrane assembly. The layers of the membrane can be built up via a series of applicator stations applying a fluid composition using roll coating, for example. Between applicator stations the applied layer of fluid composition can be subjected to drying conditions via infrared heating. To help protect from the deleterious effects of infrared heating, the cementitious panel can be conveyed through a cooling tunnel after each drying section.

Abstract: Methods and systems for improving burner, particularly ribbon burner performance, involving admixing a portion of the combustion products from the flue gas resulting from the burner to at least one of a primary and a secondary oxidizer supply to the burner. Admixing a portion of a carbon dioxide-containing flue gas combustion product formed upon combustion of a fuel gas by a ribbon burner significantly reduces NOx emissions resulting from operation of the burner.

Abstract: Embodiments of a system and a method for manufacturing a cementitious panel can be used to produce a cementitious panel having a multi-layer air/water barrier membrane assembly. The layers of the membrane can be built up via a series of applicator stations applying a fluid composition using roll coating, for example. Between applicator stations the applied layer of fluid composition can be subjected to drying conditions via infrared heating. To help protect from the deleterious effects of infrared heating, the cementitious panel can be conveyed through a cooling tunnel after each drying section.

Abstract: Methods and systems for improving burner, particularly ribbon burner performance, involving admixing a portion of the combustion products from the flue gas resulting from the burner to at least one of a primary and a secondary oxidizer supply to the burner. Admixing a portion of a carbon dioxide-containing flue gas combustion product formed upon combustion of a fuel gas by a ribbon burner significantly reduces NOx emissions resulting from operation of the burner.

Abstract: An exemplary embodiment can be an apparatus for real-time, in situ measurement of gas compositions and heating values. The apparatus includes a near infrared sensor for measuring concentrations of hydrocarbons and carbon dioxide, a mid infrared sensor for measuring concentrations of carbon monoxide and a semiconductor based sensor for measuring concentrations of hydrogen gas. A data processor having a computer program for reducing the effects of cross-sensitivities of the sensors to components other than target components of the sensors is also included. Also provided are corresponding or associated methods for real-time, in situ determination of a composition and heating value of a fuel gas.

Abstract: An exemplary embodiment can be an apparatus for real-time, in situ measurement of gas compositions and heating values. The apparatus includes a near infrared sensor for measuring concentrations of hydrocarbons and carbon dioxide, a mid infrared sensor for measuring concentrations of carbon monoxide and a semiconductor based sensor for measuring concentrations of hydrogen gas. A data processor having a computer program for reducing the effects of cross-sensitivities of the sensors to components other than target components of the sensors is also included. Also provided are corresponding or associated methods for real-time, in situ determination of a composition and heating value of a fuel gas.

Abstract: A self-powered combustion control system having a burner and a fuel supply control valve connected with the burner. The fuel supply control valve includes ignition and hold solenoids arranged whereby energizing the ignition solenoid causes the hold solenoid to transform from a closed disposition in which no fuel passes to the burner to an open disposition in which fuel flow to the burner is initiated for igniting the burner and subsequently maintained during heating of the material to be heated. An electronic system controller is provided for controlling the ignition solenoid and an unpowered rechargeable energy storage device is provided for all of the power required to operate the combustion control system.

Abstract: A method and system for measuring a physical property of a fluid in which light having wavelengths in the near-infrared is directed into a test cell containing the fluid and portions of the light not absorbed by the fluid and passing out of the cell are spatially dispersed by wavelength, forming a light spectrum that is projected onto a detector. The light spectrum is digitized and inputted into a data processing unit in which it is compared to the actual spectrum of the light source stored in the system to determine the absorbance spectrum of the fluid. The system is spectrally calibrated by identifying known spectral features of the fluid absorbance spectrum. To correct for deviations in the original light source spectrum, a calibration method in which the pressure of the fluid in the test cell is alternated between a first positive pressure and a second positive pressure is employed.

Abstract: A system and method for real-time monitoring of the interior of a combustor or gasifier wherein light emitted by the interior surface of a refractory wall of the combustor or gasifier is collected using an imaging fiber optic bundle having a light receiving end and a light output end. Color information in the light is captured with primary color (RGB) filters or complimentary color (GMCY) filters placed over individual pixels of color sensors disposed within a digital color camera in a BAYER mosaic layout, producing RGB signal outputs or GMCY signal outputs. The signal outputs are processed using intensity ratios of the primary color filters or the complimentary color filters, producing video images and/or thermal images of the interior of the combustor or gasifier.

Abstract: A method and system for measuring a physical property of a fluid in which light having wavelengths in the near-infrared is directed into a test cell containing the fluid and portions of the light not absorbed by the fluid and passing out of the cell are spatially dispersed by wavelength, forming a light spectrum that is projected onto a detector. The light spectrum is digitized and inputted into a data processing unit in which it is compared to the actual spectrum of the light source stored in the system to determine the absorbance spectrum of the fluid. The system is spectrally calibrated by identifying known spectral features of the fluid absorbance spectrum. To correct for deviations in the original light source spectrum, a calibration method in which the pressure of the fluid in the test cell is alternated between a first positive pressure and a second positive pressure is employed.

Abstract: A system for real-time monitoring of flame properties in combustors and gasifiers which includes an imaging fiber optic bundle having a light receiving end and a light output end and a spectroscopic imaging system operably connected with the light output end of the imaging fiber optic bundle. Focusing of the light received by the light receiving end of the imaging fiber optic bundle by a wall disposed between the light receiving end of the fiber optic bundle and a light source, which wall forms a pinhole opening aligned with the light receiving end.

Abstract: A combustion method and apparatus which produce a hybrid flame for heating metals and metal alloys, which hybrid flame has the characteristic of having an oxidant-lean portion proximate the metal or metal alloy and having an oxidant-rich portion disposed above the oxidant lean portion. This hybrid flame is produced by introducing fuel and primary combustion oxidant into the furnace chamber containing the metal or metal alloy in a substoichiometric ratio to produce a fuel-rich flame and by introducing a secondary combustion oxidant into the furnace chamber above the fuel-rich flame in a manner whereby mixing of the secondary combustion oxidant with the fuel-rich flame is delayed for a portion of the length of the flame.

Abstract: A system and method for real-time monitoring of the interior of a combustor or gasifier wherein light emitted by the interior surface of a refractory wall of the combustor or gasifier is collected using an imaging fiber optic bundle having a light receiving end and a light output end. Color information in the light is captured with primary color (RGB) filters or complimentary color (GMCY) filters placed over individual pixels of color sensors disposed within a digital color camera in a BAYER mosaic layout, producing RGB signal outputs or GMCY signal outputs. The signal outputs are processed using intensity ratios of the primary color filters or the complimentary color filters, producing video images and/or thermal images of the interior of the combustor or gasifier.

Abstract: A system for real-time monitoring of flame properties in combustors and gasifiers which includes an imaging fiber optic bundle having a light receiving end and a light output end and a spectroscopic imaging system operably connected with the light output end of the imaging fiber optic bundle. Focusing of the light received by the light receiving end of the imaging fiber optic bundle by a wall disposed between the light receiving end of the fiber optic bundle and a light source, which wall forms a pinhole opening aligned with the light receiving end.

Abstract: A method and system for measuring heat energy of a combustible fluid in which light having wavelengths in the near-infrared is directed into a test cell containing the combustible fluid and portions of the light not absorbed by the combustible fluid and passing out of the cell are spatially dispersed by wavelength, forming a light spectrum that is projected onto a detector. The light spectrum is digitized and inputted into a data processing unit in which it is compared to the actual spectrum of the light source stored in the system to determine the absorbance spectrum of the combustible fluid. The system is spectrally calibrated by identifying known spectral features of the combustible gas absorbance spectrum. To correct for deviations in the original light source spectrum, a light source calibration system is employed.

Abstract: A combustion method and apparatus which produce a hybrid flame for heating metals and metal alloys, which hybrid flame has the characteristic of having an oxidant-lean portion proximate the metal or metal alloy and having an oxidant-rich portion disposed above the oxidant lean portion. This hybrid flame is produced by introducing fuel and primary combustion oxidant into the furnace chamber containing the metal or metal alloy in a substoichiometric ratio to produce a fuel-rich flame and by introducing a secondary combustion oxidant into the furnace chamber above the fuel-rich flame in a manner whereby mixing of the secondary combustion oxidant with the fuel-rich-flame is delayed for a portion of the length of the flame.

Abstract: A method and system for measuring heat energy of a combustible fluid in which light having wavelengths in the near-infrared is directed into a test cell containing the combustible fluid and portions of the light not absorbed by the combustible fluid and passing out of the cell are spatially dispersed by wavelength, forming a light spectrum that is projected onto a detector. The light spectrum is digitized and inputted into a data processing unit in which it is compared to the actual spectrum of the light source stored in the system to determine the absorbance spectrum of the combustible fluid. The system is spectrally calibrated by identifying known spectral features of the combustible gas absorbance spectrum. To correct for deviations in the original light source spectrum, a light source calibration system is employed.

Abstract: A method for determining the heating value of a fuel gas or fuel gas mixture in which the chemiluminescense intensity of at least one chemical bond in a known volume of the fuel gas or mixture is measured. Based upon the results of the measurement(s), the amount of the at least one chemical bond in the known volume of the fuel gas or mixture is determined. Having determined the amount of the at least one chemical bond, the heating value of the fuel gas or mixture can be determined.

Abstract: A method for determining the heating value of a fuel gas or fuel gas mixture in which the chemiluminescense intensity of at least one chemical bond in a known volume of the fuel gas or mixture is measured. Based upon the results of the measurement(s), the amount of the at least one chemical bond in the known volume of the fuel gas or mixture is determined. Having determined the amount of the at least one chemical bond, the heating value of the fuel gas or mixture can be determined.