Patents by Inventor Setsuo Toda

Setsuo Toda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9993866
    Abstract: Provided is a press forming apparatus for a semi-solid metal material, including: a slide caused to make a reciprocating linear motion; a sub-slide mounted so as to be movable relatively to the slide; a fluid pressure mechanism interposed between the slide and the sub-slide, which is capable of moving the sub-slide relatively to the slide by fluid pressure; an upper die mounted to the sub-slide; and a lower die. The press forming apparatus is configured to press-form the material while applying predetermined pressure to the material for a predetermined period by bringing, along with descent action of the slide, the upper die into contact with the material fed into the lower die, then stopping the slide at a predetermined position, and moving the upper die mounted to the sub-slide relatively to the slide by the fluid pressure mechanism under a state in which the slide is stopped.
    Type: Grant
    Filed: November 4, 2015
    Date of Patent: June 12, 2018
    Assignee: AIDA ENGINEERING, LTD.
    Inventors: Seiji Nakamura, Yuji Abe, Setsuo Toda
  • Patent number: 9889494
    Abstract: Provided is a press forming method for a semi-solid metal material, including: manufacturing a semi-solid metal material in a container having an upward opening by injecting molten metal into the container, and cooling the molten metal while stirring the molten metal; inverting the container and storing the semi-solid metal material in a temporary storage space; discharging a liquid phase part from the semi-solid metal material through the inverting; and pressing the semi-solid metal material by feeding the semi-solid metal material, from which the liquid phase part is discharged, into dies of a pressing machine.
    Type: Grant
    Filed: March 24, 2015
    Date of Patent: February 13, 2018
    Assignee: AIDA Engineering Co., Ltd.
    Inventors: Seiji Nakamura, Yuji Abe, Setsuo Toda
  • Publication number: 20170361374
    Abstract: Provided is a press forming method for a semi-solid material, including: a semi-solid material carrying step of carrying a semi-solid material into a lower die; a first press forming step of regulating, under a Z-direction regulation state in which a change in the Z direction's dimension corresponding to a pressing direction is regulated by an upper die, a change in one of the dimensions in X and Y directions by compressing the material with a transverse punch so that the one becomes equal to a dimension of the product, and then stopping the punch at a position of the compression; and a second press forming step of moving, under a state in which the change in the one is regulated in the above step, the upper die in the pressing direction to compress the material so that the Z direction's dimension becomes equal to the product's dimension.
    Type: Application
    Filed: September 6, 2017
    Publication date: December 21, 2017
    Inventors: Yuji ABE, Seiji NAKAMURA, Setsuo TODA
  • Publication number: 20160363375
    Abstract: Provided is an apparatus for producing a semi-solid metal material by charging molten metal of a metal material into a slurry container, the apparatus including: an electromagnetic stirring device configured to apply a transverse circular flow to the molten metal in the slurry container by electromagnetic stirring; and a flow suppressing unit configured to suppress a flow of the molten metal by applying turbulence to the transverse circular flow of the molten metal under a state in which the flow suppressing unit is inserted into the molten metal from above the slurry container so as to cross the transverse circular flow of the molten metal.
    Type: Application
    Filed: June 9, 2016
    Publication date: December 15, 2016
    Inventors: Seiji NAKAMURA, Yuji ABE, Setsuo TODA
  • Publication number: 20160136711
    Abstract: Provided is a press forming apparatus for a semi-solid metal material, including: a slide caused to make a reciprocating linear motion; a sub-slide mounted so as to be movable relatively to the slide; a fluid pressure mechanism interposed between the slide and the sub-slide, which is capable of moving the sub-slide relatively to the slide by fluid pressure; an upper die mounted to the sub-slide; and a lower die. The press forming apparatus is configured to press-form the material while applying predetermined pressure to the material for a predetermined period by bringing, along with descent action of the slide, the upper die into contact with the material fed into the lower die, then stopping the slide at a predetermined position, and moving the upper die mounted to the sub-slide relatively to the slide by the fluid pressure mechanism under a state in which the slide is stopped.
    Type: Application
    Filed: November 4, 2015
    Publication date: May 19, 2016
    Inventors: Seiji NAKAMURA, Yuji ABE, Setsuo TODA
  • Publication number: 20150343527
    Abstract: Provided is a press forming method for a semi-solid material, including: a semi-solid material carrying step of carrying a semi-solid material into a lower die; a first press forming step of regulating, under a Z-direction regulation state in which a change in the Z direction's dimension corresponding to a pressing direction is regulated by an upper die, a change in one of the dimensions in X and Y directions by compressing the material with a transverse punch so that the one becomes equal to a dimension of the product, and then stopping the punch at a position of the compression; and a second press forming step of moving, under a state in which the change in the one is regulated in the above step, the upper die in the pressing direction to compress the material so that the Z direction's dimension becomes equal to the product's dimension.
    Type: Application
    Filed: May 26, 2015
    Publication date: December 3, 2015
    Inventors: Yuji ABE, Seiji NAKAMURA, Setsuo TODA
  • Publication number: 20150273566
    Abstract: Provided is a press forming method for a semi-solid metal material, including: manufacturing a semi-solid metal material in a container having an upward opening by injecting molten metal into the container, and cooling the molten metal while stirring the molten metal; inverting the container and storing the semi-solid metal material in a temporary storage space; discharging a liquid phase part from the semi-solid metal material through the inverting; and pressing the semi-solid metal material by feeding the semi-solid metal material, from which the liquid phase part is discharged, into dies of a pressing machine.
    Type: Application
    Filed: March 24, 2015
    Publication date: October 1, 2015
    Inventors: Seiji NAKAMURA, Yuji ABE, Setsuo TODA
  • Patent number: 4407630
    Abstract: A work feed method for feeding workpieces to and from the die of a press having a feed rack with a workpiece clamping device thereon disposed within the press gap comprising reciprocating the clamping device horizontally between positions where it picks up pieces from a supply stage at the die and transfers them simultaneously to the die and discharge stages.
    Type: Grant
    Filed: November 13, 1981
    Date of Patent: October 4, 1983
    Inventor: Setsuo Toda
  • Patent number: 4361413
    Abstract: A work feed method and apparatus for feeding workpieces to and from the die of a press comprises a feed rack having a workpiece clamping device thereon is disposed within the press gap and reciprocates horizontally between positions where it picks up pieces from a supply stage at the die and transfers them simultaneously to the die and discharge stages. The feed bar is operated by a drive unit driven by an electric motor and having a rocking arm mechanism connected to the feed bar to reciprocate the latter horizontally and a slide mechanism at each end of the feed bar to reciprocate the feed bar vertically which is operated by a camming mechanism through a ball crank device which is operated by a lift rod driven through a camming mechanism by the drive motor.
    Type: Grant
    Filed: January 28, 1980
    Date of Patent: November 30, 1982
    Assignee: Aida Engineering Ltd.
    Inventor: Setsuo Toda