Abstract: A tubular part with a complex geometrical shape, the tubular part is made of a composite material including, on the one hand, a core part made of a very high-temperature resin obtained by a 3-D direct-creation method using a very high-temperature thermoplastic resin and, on the other hand, a coating of resin-impregnated fibres. The part includes, for example, at least one internal separation of the tube into several conduits that do not communicate with one another. The part is suitable for conveying air flows in opposite or separate directions. One of the conduits can be a dedicated cable raceway.

Abstract: A method for making parts (6) having a complex geometrical shape, the geometrical shape including e.g. various bends, branching, deflectors, sections or thickness, that includes the steps of: forming a core part (1) having a geometry substantially similar to that of the target shape, except for the outer thickness, using a three-dimensional creation method; wrapping at least a portion of the core part with fibres previously or subsequently impregnated with resin until the final dimensions of the target shape are reached; and curing the resin.

Abstract: An improved mold for molding composite structures inside the closed cavity of the mold that uses a projecting tool member, a compression plate and at least two side plates located inside an expansion cavity formed in the mold. The mold includes a base made up of two mold sections that when jointed form a partially enclosed mold cavity. Located over the mold cavity are two side plates each with an inside beveled edge. The side parts are aligned inside the expansion cavity so that the two beveled edges are adjacent a form a large V-shape void. The compression plate includes a V-shaped projection that fits into the V-shaped void. The improvement includes a U-shaped, heat expandable boot located between the inside surfaces of the projecting tool member, the inside surfaces of the two side plates, and the inside surfaces of the mold that evenly distributes the external forces and evenly distributes the forces created by expansion during the curing stage to product structures with uniform side walls.

Abstract: A method for producing a composite material part having a so-called non-strippable shape includes producing mold components, or cores, which are to be extracted from the part after the composite material has been cured. In a first step a core is produced from an elastomeric bladder the granular solid material and the bladder is depressurized. In a second step, after setting the core and the composite material the volume of the core is modified in a controlled manner for example by selecting the solid granular material based on its thermal expansion properties or by acting on the pressure in the bladder.