Abstract: A method and apparatus is disclosed for manufacturing a composite material object from composite material tapes. The apparatus includes a tape delivery unit storing and providing a plurality of fabric tape material spools, compaction or take-up mechanisms, an inline tape impregnation system and curing radiation sources. The apparatus contains compaction and resistance rollers, both connected to a robotic arm. The apparatus is operative to place compacted fabric tapes on top of each other to form a desired composite material object while traveling in a predetermined path using the robotic arm. The tape placement and compaction is executed without using a mandrel or mold.

Abstract: A method for dynamically controlling layer thickness during an additive manufacturing process of building a block including an object with layers of powder material, detecting a height of the block after each layer is compacted, determining a delta between the detected height and a height in a computer model defining slices of the block and compensating for the determined delta in subsequent cycles. A cycle in the additive manufacturing process includes selectively printing a layer pattern, spreading a powder layer over the layer pattern with a spreader and compacting the powder layer with the layer pattern.

Abstract: Described is a method and apparatus for manufacturing complex-shaped tubular or hollow 3D objects without using a mandrel. Instead of a mandrel, the shape of the composite object is determined locally by a roller that is placed according to the local geometry of the part at the point of layup. The use of rapidly curing resins allows “freezing’ of the composite strip immediately after layup.

Abstract: A method of printing a three-dimensional (3D) object and a support construction for the 3D object includes depositing a model material, layer-by-layer, on a fabrication platform, to print a first portion of the 3D object, and depositing a support material, layer-by-layer on the fabrication platform, to print the support construction, wherein, in a predetermined number of the deposited layers, the model material and the support material are deposited such that a gap is formed between a surface of the first portion of the 3D object and a surface of the support construction.

Abstract: A system for building a three dimensional green compact comprising a printing station configured to print a mask pattern on a building surface, wherein the mask pattern is formed of solidifiable material; a powder delivery station configured to apply a layer of powder material on the mask pattern; a die compaction station for compacting the layer formed by the powder material and the mask pattern; and a stage configured to repeatedly advance a building tray to each of the printing station, the powder delivery station and the die compaction station to build a plurality of layers that together form the three dimensional green compact.

Abstract: A system for building a three dimensional green compact comprising a printing station configured to print a mask pattern on a building surface, wherein the mask pattern is formed of solidifiable material; a powder delivery station configured to apply a layer of powder material on the mask pattern; a die compaction station for compacting the layer formed by the powder material and the mask pattern; and a stage configured to repeatedly advance a building tray to each of the printing station, the powder delivery station and the die compaction station to build a plurality of layers that together form the three dimensional green compact.

Abstract: Methods of fabricating three-dimensional objects featuring properties of a soft bodily tissue and three-dimensional objects featuring properties of a soft bodily tissue or of an organ comprising same are provided.

Abstract: Methods of fabricating three-dimensional objects featuring properties of a soft bodily tissue and three-dimensional objects featuring properties of a soft bodily tissue or of an organ comprising same are provided.

Abstract: Provided are methods of fabricating an object, effected by jetting two or more different compositions, each containing a different material or mixture of materials, which, when contacted on a receiving medium, undergo a chemical reaction therebetween to form the building material. The chemical composition of the formed building material is dictated by a ratio of the number of voxels of each composition in a voxel block. Systems for executing the methods, and printed objects obtained thereby are also provided.

Abstract: A method for producing a three-dimensional model via additive manufacturing includes building a green block in a layerwise manner with a powder material and a solidifiable non-powder material. The green block includes a green usable model. The solidified non-powder material is removed from the green block to extract the green usable model from the green block and the density of the green usable model is increased by applying Cold Isostatic Pressing (CIP). The green usable model is then sintered to produce a three-dimensional model.

Abstract: A method for preserving the shape of an object during sintering includes filling at least one volume defined by a surface of the object with a plurality of balls, sintering the object together with the balls and separating the object from the balls post sintering. The balls have a diameter of 0.5 mm-12 mm.

Abstract: A method for sintering objects formed with aluminum powder includes forming a shape of an object with aluminum powder, selecting a sintering atmosphere and sintering the object in the sintering atmosphere. The sintering atmosphere includes Nitrogen and one or more of Argon and partial vacuum. The selection is based on a desired balance of degree of shrinkage and mechanical properties to be achieved.

Abstract: Methods of fabricating three-dimensional rubber-like objects which utilize one or more modeling material formulations which comprise an elastomeric curable material and silica particles are provided. Objects made of the modeling material formulations and featuring improved mechanical properties are also provided.

Abstract: Methods of fabricating three-dimensional rubber-like objects which utilize one or more modeling material formulations which comprise an elastomeric curable material and silica particles are provided. Objects made of the modeling material formulations and featuring improved mechanical properties are also provided.

Abstract: A method to define construction of a green compact with at least one object embedded therein is disclosed. The method includes receiving three-dimensional data defining the at least one object and identifying a planar surface in the at least one object based on the three-dimensional data. Orientation of the at least one object is defined so that the planar surface extends at least partially over a Z height of the green compact. A mask pattern is defined per layer to form the at least one object in the defined orientation by an additive manufacturing process with powder material.

Abstract: Formulations and methods employing these formulation for fabricating an object by additive manufacturing, such as three-dimensional inkjet printing are provided. The formulations comprise at least 50 weight percents of hydrophilic curable materials, and upon curing, provide a material that is characterized by water absorbance of at least 5%, and by high HDT and impact resistance values. Objects containing cured material made of these formulations are also provided.

Abstract: The combination of 3D printing technology plus the additional dimension of transformation over time of the printed object is referred to herein as 4D printing technology. Particular arrangements of the additive manufacturing material(s) used in the 3D printing process can create a printed 3D object that transforms over time from a first, printed shape to a second, predetermined shape.

Abstract: A system for building a three dimensional green compact comprising a printing station configured to print a mask pattern on a building surface, wherein the mask pattern is formed of solidifiable material; a powder delivery station configured to apply a layer of powder material on the mask pattern; a die compaction station for compacting the layer formed by the powder material and the mask pattern; and a stage configured to repeatedly advance a building tray to each of the printing station, the powder delivery station and the die compaction station to build a plurality of layers that together form the three dimensional green compact.

Abstract: A method of printing a three-dimensional (3D) object and a support construction for the 3D object includes depositing a model material, layer-by-layer, on a fabrication platform, to print a first portion of the 3D object, and depositing a support material, layer-by-layer on the fabrication platform, to print the support construction, wherein, in a predetermined number of the deposited layers, the model material and the support material are deposited such that a gap is formed between a surface of the first portion of the 3D object and a surface of the support construction.

Abstract: A system for building a three dimensional green compact comprising a printing station configured to print a mask pattern on a building surface, wherein the mask pattern is formed of solidifiable material; a powder delivery station configured to apply a layer of powder material on the mask pattern; a die compaction station for compacting the layer formed by the powder material and the mask pattern; and a stage configured to repeatedly advance a building tray to each of the printing station, the powder delivery station and the die compaction station to build a plurality of layers that together form the three dimensional green compact.