Patents by Inventor Shane R. Palmer

Shane R. Palmer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11086231
    Abstract: A method for describing an array of elements includes the steps of providing an array description system that includes a library of possible alternative designations; and describing the array of elements using at least one of the alternative designations. The library of possible alternative designations includes one or more of the following (i) a line designation, (ii) a column designation, (iii) a square designation, (iv) a rectangle designation, (v) a cross designation, (vi) a diagonal designation, (vii) a complex designation, (viii) a mosaic designation, (ix) an overlap designation, (x) a power designation, (xi) a border designation, (xii) a corner flip designation, (xiii) a mirror image designation, (xiv) a repeat designation, and (xv) a glide designation.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: August 10, 2021
    Inventor: Shane R. Palmer
  • Patent number: 10840103
    Abstract: A method for transferring an actual workpiece pattern (23) to a workpiece (24) using a pixelated phase mask (14) includes (i) evaluating a desired workpiece pattern (226) to identify a desired repetitive step cell (230) in the desired workpiece pattern (226), the desired repetitive step cell (230) having a desired step cell width (250), and a desired step cell length (252); (ii) evaluating if the desired step cell width (250) is equal to a first integer multiplied by a pixel width (28A) and an optical adjustment factor; and (iii) evaluating if the desired step cell length (252) is equal to a second integer multiplied by a pixel length (28B) and an optical adjustment factor.
    Type: Grant
    Filed: November 22, 2016
    Date of Patent: November 17, 2020
    Assignee: NIKON CORPORATION
    Inventor: Shane R. Palmer
  • Patent number: 10416562
    Abstract: Non-linear metallic thermal resist structure having more than two layers of different metals and effective eutectic temperature that is lower than eutectic temperature of a reference non-linear metallic thermal resist having only two layer of same different metals. Optionally, at least one the layers of such resist structure is doped with material different from host metals and/or deposited under conditions resulting in strain or stress in a layer at hand. Method of multi-exposure-based patterning of a substrate carrying such structure with laser pulses characterized by irradiance at levels equal to or below 10 mJ/cm2. The sequence of steps producing the required pattern on the substrate may be explicitly lacking a step of removal of a portion of the resist structure between two consecutive exposures.
    Type: Grant
    Filed: June 26, 2017
    Date of Patent: September 17, 2019
    Assignee: NIKON RESEARCH CORPORATION OF AMERICA
    Inventor: Shane R. Palmer
  • Patent number: 10310387
    Abstract: Phase conflicts in pattern transfer with phase masks can be resolve by exposing pattern features with a first pattern and a second pattern, wherein the second pattern is selected based on the phase conflicts. In scanned exposures using pulsed lasers, a number of exposures of the second pattern can be less than 20% of a total number of exposures.
    Type: Grant
    Filed: June 12, 2018
    Date of Patent: June 4, 2019
    Assignee: Nikon Corporation
    Inventors: Shane R. Palmer, Julia A. Sakamoto, Donis G. Flagello
  • Patent number: 10254654
    Abstract: An optical element assembly includes a base, and an element unit. The element unit includes (i) an optical element having an element central axis and an element perimeter; and (ii) an element connector assembly that couples the optical element to the base, the element connector assembly including a flexure assembly having an element flexure and a base flexure. A distal end of the element flexure is coupled to the optical element near the element perimeter, a distal end of the base flexure is coupled to the base, and a proximal end of the element flexure is coupled to a proximal end of the base flexure near the element central axis.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: April 9, 2019
    Assignee: NIKON CORPORATION
    Inventors: Shane R. Palmer, Michael Binnard
  • Publication number: 20180292760
    Abstract: Phase conflicts in pattern transfer with phase masks can be resolve by exposing pattern features with a first pattern and a second pattern, wherein the second pattern is selected based on the phase conflicts. In scanned exposures using pulsed lasers, a number of exposures of the second pattern can be less than 20% of a total number of exposures.
    Type: Application
    Filed: June 12, 2018
    Publication date: October 11, 2018
    Inventors: Shane R. Palmer, Julia A. Sakamoto, Doris G. Flagello
  • Publication number: 20180267425
    Abstract: Patterns from a phase array are transferred to a substrate such as a series of overlapping patterns and non-overlapping patterns. The overlapping patterns are associated with phase array pixel offsets so as to overlap at the substrate and the necessary overlap is based on substrate scan speed. Non-overlapping or offset patterns are obtained by varying optical pulse timing as the substrate is scanned, or by including a corresponding offset to pattern definition at the phase array.
    Type: Application
    Filed: March 9, 2018
    Publication date: September 20, 2018
    Applicant: Nikon Corporation
    Inventor: Shane R. Palmer
  • Publication number: 20180181010
    Abstract: A method for describing an array of elements includes the steps of providing an array description system that includes a library of possible alternative designations; and describing the array of elements using at least one of the alternative designations. The library of possible alternative designations includes one or more of the following (i) a line designation, (ii) a column designation, (iii) a square designation, (iv) a rectangle designation, (v) a cross designation, (vi) a diagonal designation, (vii) a complex designation, (viii) a mosaic designation, (ix) an overlap designation, (x) a power designation, (xi) a border designation, (xii) a corner flip designation, (xiii) a mirror image designation, (xiv) a repeat designation, and (xv) a glide designation.
    Type: Application
    Filed: February 21, 2018
    Publication date: June 28, 2018
    Inventor: Shane R. Palmer
  • Publication number: 20180107121
    Abstract: An optical element assembly includes a base, and an element unit. The element unit includes (i) an optical element having an element central axis and an element perimeter; and (ii) an element connector assembly that couples the optical element to the base, the element connector assembly including a flexure assembly having an element flexure and a base flexure. A distal end of the element flexure is coupled to the optical element near the element perimeter, a distal end of the base flexure is coupled to the base, and a proximal end of the element flexure is coupled to a proximal end of the base flexure near the element central axis.
    Type: Application
    Filed: December 15, 2017
    Publication date: April 19, 2018
    Inventors: Shane R. Palmer, Michael Binnard
  • Patent number: 9874817
    Abstract: An optical element assembly includes a base, and an element unit. The element unit includes (i) an optical element having an element central axis and an element perimeter; and (ii) an element connector assembly that couples the optical element to the base, the element connector assembly including a flexure assembly having an element flexure and a base flexure. A distal end of the element flexure is coupled to the optical element near the element perimeter, a distal end of the base flexure is coupled to the base, and a proximal end of the element flexure is coupled to a proximal end of the base flexure near the element central axis.
    Type: Grant
    Filed: August 26, 2014
    Date of Patent: January 23, 2018
    Assignee: Nikon Corporation
    Inventors: Shane R. Palmer, Michael Binnard
  • Publication number: 20170293222
    Abstract: Non-linear metallic thermal resist structure having more than two layers of different metals and effective eutectic temperature that is lower than eutectic temperature of a reference non-linear metallic thermal resist having only two layer of same different metals. Optionally, at least one the layers of such resist structure is doped with material different from host metals and/or deposited under conditions resulting in strain or stress in a layer at hand. Method of multi-exposure-based patterning of a substrate carrying such structure with laser pulses characterized by irradiance at levels equal to or below 10 mJ/cm2. The sequence of steps producing the required pattern on the substrate may be explicitly lacking a step of removal of a portion of the resist structure between two consecutive exposures.
    Type: Application
    Filed: June 26, 2017
    Publication date: October 12, 2017
    Inventor: Shane R. Palmer
  • Patent number: 9690198
    Abstract: Non-linear metallic thermal resist structure having more than two layers of different metals and effective eutectic temperature that is lower than eutectic temperature of a reference non-linear metallic thermal resist having only two layer of same different metals. Optionally, at least one the layers of such resist structure is doped with material different from host metals and/or deposited under conditions resulting in strain or stress in a layer at hand. Method of multi-exposure-based patterning of a substrate carrying such structure with laser pulses characterized by irradiance at levels equal to or below 10 mJ/cm2. The sequence of steps producing the required pattern on the substrate may be explicitly lacking a step of removal of a portion of the resist structure between two consecutive exposures.
    Type: Grant
    Filed: March 9, 2015
    Date of Patent: June 27, 2017
    Assignee: Nikon Corporation
    Inventor: Shane R. Palmer
  • Publication number: 20170146900
    Abstract: A method for transferring an actual workpiece pattern (23) to a workpiece (24) using a pixelated phase mask (14) includes (i) evaluating a desired workpiece pattern (226) to identify a desired repetitive step cell (230) in the desired workpiece pattern (226), the desired repetitive step cell (230) having a desired step cell width (250), and a desired step cell length (252); (ii) evaluating if the desired step cell width (250) is equal to a first integer multiplied by a pixel width (28A) and an optical adjustment factor; and (iii) evaluating if the desired step cell length (252) is equal to a second integer multiplied by a pixel length (28B) and an optical adjustment factor.
    Type: Application
    Filed: November 22, 2016
    Publication date: May 25, 2017
    Inventor: Shane R. Palmer
  • Publication number: 20150253668
    Abstract: Non-linear metallic thermal resist structure having more than two layers of different metals and effective eutectic temperature that is lower than eutectic temperature of a reference non-linear metallic thermal resist having only two layer of same different metals. Optionally, at least one the layers of such resist structure is doped with material different from host metals and/or deposited under conditions resulting in strain or stress in a layer at hand. Method of multi-exposure-based patterning of a substrate carrying such structure with laser pulses characterized by irradiance at levels equal to or below 10 mJ/cm2. The sequence of steps producing the required pattern on the substrate may be explicitly lacking a step of removal of a portion of the resist structure between two consecutive exposures.
    Type: Application
    Filed: March 9, 2015
    Publication date: September 10, 2015
    Inventor: Shane R. PALMER
  • Publication number: 20150234295
    Abstract: Phase conflicts in pattern transfer with phase masks can be resolve by exposing pattern features with a first pattern and a second pattern, wherein the second pattern is selected based on the phase conflicts. In scanned exposures using pulsed lasers, a number of exposures of the second pattern can be less than 20% of a total number of exposures.
    Type: Application
    Filed: February 20, 2015
    Publication date: August 20, 2015
    Inventors: Shane R. Palmer, Julia A. Sakamoto, Donis G. Flagello
  • Publication number: 20150227075
    Abstract: Patterns from a phase array are transferred to a substrate such as a series of overlapping patterns and non-overlapping patterns. The overlapping patterns are associated with phase array pixel offsets so as to overlap at the substrate and the necessary overlap is based on substrate scan speed. Non-overlapping or offset patterns are obtained by varying optical pulse timing as the substrate is scanned, or by including a corresponding offset to pattern definition at the phase array.
    Type: Application
    Filed: February 9, 2015
    Publication date: August 13, 2015
    Inventor: Shane R. Palmer
  • Publication number: 20150055107
    Abstract: An optical element assembly includes a base, and an element unit. The element unit includes (i) an optical element having an element central axis and an element perimeter; and (ii) an element connector assembly that couples the optical element to the base, the element connector assembly including a flexure assembly having an element flexure and a base flexure. A distal end of the element flexure is coupled to the optical element near the element perimeter, a distal end of the base flexure is coupled to the base, and a proximal end of the element flexure is coupled to a proximal end of the base flexure near the element central axis.
    Type: Application
    Filed: August 26, 2014
    Publication date: February 26, 2015
    Inventors: Shane R. Palmer, Michael Binnard
  • Publication number: 20140199844
    Abstract: A method for describing an array of elements includes the steps of providing an array description system that includes a library of possible alternative designations; and describing the array of elements using at least one of the alternative designations. The library of possible alternative designations includes one or more of the following (i) a line designation, (ii) a column designation, (iii) a square designation, (iv) a rectangle designation, (v) a cross designation, (vi) a diagonal designation, (vii) a complex designation, (viii) a mosaic designation, (ix) an overlap designation, (x) a power designation, (xi) a border designation, (xii) a corner flip designation, (xiii) a mirror image designation, (xiv) a repeat designation, and (xv) a glide designation.
    Type: Application
    Filed: January 14, 2014
    Publication date: July 17, 2014
    Inventor: Shane R. Palmer
  • Patent number: 8305559
    Abstract: An exposure apparatus (10) for transferring a first mask pattern (29A) from a first mask (26A) and a second mask pattern (29B) from a second mask (26B) to a substrate (28) includes a first mask stage assembly (18A), a second mask stage assembly (18B), an illumination system (14A), a substrate stage assembly (20), and an optical assembly (16). The first mask stage assembly (18A) positions the first mask (26A). The second mask stage assembly (18B) positions the second mask (26B). The illumination system (14A) selectively generates a first illumination beam (32A) that is directed at the first mask (26A) to generate a first pattern beam (38A), and a second illumination beam (32B) that is directed at the second mask (26B) to generate a second pattern beam (38B). The substrate stage assembly (20) positions the substrate (28).
    Type: Grant
    Filed: June 9, 2009
    Date of Patent: November 6, 2012
    Assignee: Nikon Corporation
    Inventors: David M. Williamson, Shane R. Palmer
  • Patent number: 7735056
    Abstract: The present application is directed to methods of forming a phase pattern for an integrated circuit feature described in a design database as having a first target dimension. In one embodiment, the method comprises determining whether forming a phase pattern for the integrated circuit feature described in the design database will result in one or more phase blocks of the same phase type being positioned in relative proximity so as to result in a low contrast condition, selecting a second target dimension that will avoid the low contrast condition if the low contrast condition will result, and forming the phase pattern for an integrated circuit feature having the second target dimension. Systems for forming phase patterns and photomasks comprising the phase patterns of the present application are also disclosed.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: June 8, 2010
    Assignee: Texas Instruments Incorporated
    Inventors: Thomas J. Aton, Carl Albert Vickery, III, Shane R. Palmer