Patents by Inventor Shannon W. Dunn
Shannon W. Dunn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8940475Abstract: A method for double patterning a substrate is described. The double patterning method may include a litho/freeze/litho/etch (LFLE) technique that includes a first (critical dimension) CD slimming process to reduce the first CD to a first reduced CD and a second CD slimming process to reduce the second CD to a second reduced CD.Type: GrantFiled: June 13, 2011Date of Patent: January 27, 2015Assignee: Tokyo Electron LimitedInventors: Shannon W. Dunn, Dave Hetzer
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Patent number: 8764999Abstract: A method for patterning a substrate is described. The patterning method may include performing a lithographic process to produce a pattern and a critical dimension (CD) slimming process to reduce a CD in the pattern to a reduced CD. Thereafter, the pattern is doubled to produce a double pattern using a sidewall image transfer technique.Type: GrantFiled: June 13, 2011Date of Patent: July 1, 2014Assignee: Tokyo Electron LimitedInventors: Shannon W. Dunn, Dave Hetzer
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Patent number: 8647817Abstract: A method for patterning a substrate is described. The method includes forming a layer of radiation-sensitive material on a substrate, and preparing a pattern in the layer of radiation-sensitive material using a lithographic process, wherein the pattern is characterized by a critical dimension (CD) and a roughness. Following the preparation of the pattern in the layer of radiation-sensitive material, the method further includes performing a CD slimming process to reduce the CD to a reduced CD, and performing a vapor smoothing process to reduce the roughness to a reduced roughness.Type: GrantFiled: January 3, 2012Date of Patent: February 11, 2014Assignee: Tokyo Electron LimitedInventors: Shannon W. Dunn, Dave Hetzer
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Patent number: 8507190Abstract: A method for image pattern recognition in a multi-image patterning scheme is described. The method includes forming a first feature pattern on a substrate using a lithographic process, and forming a second feature pattern on the substrate using the lithographic process. The method further includes forming an inspection alignment mark on the substrate to distinguish the first feature pattern from the second feature pattern. The inspection alignment mark comprises a negative tone pattern having a first alignment structure aligned with at least a portion of the first feature pattern and a second alignment structure aligned with at least a portion of the second feature pattern, wherein the first alignment structure is independent from the second alignment structure.Type: GrantFiled: August 5, 2010Date of Patent: August 13, 2013Assignee: Tokyo Electron LimitedInventor: Shannon W. Dunn
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Publication number: 20130171571Abstract: A method for patterning a substrate is described. The method includes forming a layer of radiation-sensitive material on a substrate, and preparing a pattern in the layer of radiation-sensitive material using a lithographic process, wherein the pattern is characterized by a critical dimension (CD) and a roughness. Following the preparation of the pattern in the layer of radiation-sensitive material, the method further includes performing a CD slimming process to reduce the CD to a reduced CD, and performing a vapor smoothing process to reduce the roughness to a reduced roughness.Type: ApplicationFiled: January 3, 2012Publication date: July 4, 2013Applicant: TOKYO ELECTRON LIMITEDInventors: Shannon W. DUNN, Dave HETZER
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Patent number: 8389206Abstract: A method for patterning a substrate is described. The method comprises forming a layer of radiation-sensitive material on the substrate, preparing a pattern in the layer of radiation-sensitive material, and applying a chemical freeze layer over the layer of radiation-sensitive material to form a frozen layer of radiation-sensitive material. Thereafter, the method comprises stripping the chemical freeze layer using a high normality strip solution to preserve the pattern in the frozen layer of radiation-sensitive material, wherein the high normality strip solution contains an active solute having a normality (N) greater than 0.26.Type: GrantFiled: September 22, 2009Date of Patent: March 5, 2013Assignee: Tokyo Electron LimitedInventors: Shannon W. Dunn, Shinichiro Kawakami, Dave Hetzer
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Publication number: 20120128942Abstract: A method for double patterning a substrate is described. The double patterning method may include a litho/freeze/litho/etch (LFLE) technique that includes a first (critical dimension) CD slimming process to reduce the first CD to a first reduced CD and a second CD slimming process to reduce the second CD to a second reduced CD.Type: ApplicationFiled: June 13, 2011Publication date: May 24, 2012Applicant: TOKYO ELECTRON LIMITEDInventors: Shannon W. DUNN, Dave HETZER
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Publication number: 20120128935Abstract: A method for patterning a substrate is described. The patterning method may include performing a lithographic process to produce a pattern and a critical dimension (CD) slimming process to reduce a CD in the pattern to a reduced CD. Thereafter, the pattern is doubled to produce a double pattern using a sidewall image transfer technique.Type: ApplicationFiled: June 13, 2011Publication date: May 24, 2012Applicant: TOKYO ELECTRON LIMITEDInventors: Shannon W. DUNN, Dave HETZER
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Publication number: 20120034557Abstract: A method for image pattern recognition in a multi-image patterning scheme is described. The method includes forming a first feature pattern on a substrate using a lithographic process, and forming a second feature pattern on the substrate using the lithographic process. The method further includes forming an inspection alignment mark on the substrate to distinguish the first feature pattern from the second feature pattern. The inspection alignment mark comprises a negative tone pattern having a first alignment structure aligned with at least a portion of the first feature pattern and a second alignment structure aligned with at least a portion of the second feature pattern, wherein the first alignment structure is independent from the second alignment structure.Type: ApplicationFiled: August 5, 2010Publication date: February 9, 2012Applicant: TOKYO ELECTRON LIMITEDInventor: Shannon W. DUNN
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Patent number: 7932017Abstract: A method of double patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming an organic planarization layer (OPL) on the thin film, forming an anti-reflective coating (ARC) layer on the OPL, and forming a mask layer on the ARC layer. Thereafter, the mask layer is patterned to form a first pattern and a second pattern therein, and the first and second patterns are transferred to the ARC layer and partially or fully transferred to the OPL using a transfer process, such as an imaging and developing process. During a partial pattern transfer to the OPL, the mask layer is removed and the first pattern and second patterns are completely transferred to the OPL using an etching process. Thereafter, the first and second patterns in the OPL are transferred to the underlying thin film using another etching process.Type: GrantFiled: January 15, 2007Date of Patent: April 26, 2011Assignee: Tokyo Electron LimitedInventor: Shannon W. Dunn
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Publication number: 20110070545Abstract: A method for patterning a substrate is described. The method comprises forming a layer of radiation-sensitive material on the substrate, preparing a pattern in the layer of radiation-sensitive material, and applying a chemical freeze layer over the layer of radiation-sensitive material to form a frozen layer of radiation-sensitive material. Thereafter, the method comprises stripping the chemical freeze layer using a high normality strip solution to preserve the pattern in the frozen layer of radiation-sensitive material, wherein the high normality strip solution contains an active solute having a normality (N) greater than 0.26.Type: ApplicationFiled: September 22, 2009Publication date: March 24, 2011Applicant: TOKYO ELECTRON LIMITEDInventors: Shannon W. DUNN, Shinichiro KAWAKAMI, Dave HETZER
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Patent number: 7883835Abstract: A method of double patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming an anti-reflective coating (ARC) layer on the thin film, and forming a mask layer on the ARC layer. Thereafter, the mask layer is patterned to form a first pattern and a second pattern therein, and the first and second patterns are partially transferred to the ARC layer using a transfer process, such as an etching process or a developing process. Once the mask layer is removed, the first pattern and second patterns are completely transferred to the ARC layer using an etching process, and the first and second patterns in the ARC layer are transferred to the underlying thin film using another etching process.Type: GrantFiled: September 22, 2006Date of Patent: February 8, 2011Assignee: Tokyo Electron LimitedInventors: Sandra L. Hyland, Shannon W. Dunn
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Patent number: 7862985Abstract: A method for double patterning a thin film on a substrate is described. The method includes forming the thin film to be patterned on the substrate, forming a developable anti-reflective coating (ARC) layer on the thin film, and forming a layer of photo-resist on the ARC layer. Thereafter, the layer of photo-resist and the ARC layer are imaged with a first image pattern, and developed, thus forming the first image pattern in the ARC layer. The photo-resist is removed and another layer of photo-resist is formed on the ARC layer. Thereafter, the other layer of photo-resist and the ARC layer are imaged with a second image pattern, and developed, thus forming the second image pattern in the ARC layer. The other photo-resist layer is removed and a double patterned ARC layer remains for etching the underlying thin film.Type: GrantFiled: September 22, 2006Date of Patent: January 4, 2011Assignee: Tokyo Electron LimitedInventor: Shannon W. Dunn
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Patent number: 7858293Abstract: A method for double patterning a thin film on a substrate is described. The method includes forming the thin film to be patterned on the substrate, forming a developable anti-reflective coating (ARC) layer on the thin film, and forming a layer of photo-resist on the ARC layer. Thereafter, the layer of photo-resist and the ARC layer are double imaged, and developed. Once the layer of photo-resist is optionally removed, a double patterned ARC layer remains for etching the underlying thin film.Type: GrantFiled: September 22, 2006Date of Patent: December 28, 2010Assignee: Tokyo Electron LimitedInventor: Shannon W. Dunn
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Patent number: 7811747Abstract: A method of patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming a developable anti-reflective coating (ARC) layer on the thin film, and forming a mask layer on the developable ARC layer. Thereafter, the mask layer is patterned to form a pattern therein, and the pattern is partially transferred to the developable ARC layer using an imaging and developing process. Once the mask layer is removed, the pattern is completely transferred to the developable ARC layer using an etching process, and the pattern in the developable ARC layer is transferred to the underlying thin film using another etching process.Type: GrantFiled: September 22, 2006Date of Patent: October 12, 2010Assignee: Tokyo Electron LimitedInventors: Sandra L. Hyland, Shannon W. Dunn
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Patent number: 7767386Abstract: A method of patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming a developable organic planarization layer (OPL) on the thin film, forming a developable anti-reflective coating (ARC) layer on the developable OPL, and forming a mask layer on the developable ARC layer. Thereafter, the mask layer, the developable ARC layer and the developable OPL are patterned to form a pattern therein using an imaging and developing process. The imaging and developing process may either partially extend or fully extend into the OPL. Once the mask layer is removed, the pattern is transferred to the underlying thin film using an etching process.Type: GrantFiled: January 15, 2007Date of Patent: August 3, 2010Assignee: Tokyo Electron LimitedInventor: Shannon W. Dunn
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Patent number: 7432191Abstract: A method of patterning a structure in a thin film on a substrate is described. A film stack on the substrate includes the thin film on the substrate, a developable anti-reflective coating (ARC) layer on the thin film, and a first photo-resist layer on the developable ARC layer. The first photo-resist layer and the developable ARC layer are imaged with a first image pattern and developed to form the first image pattern in the first photo-resist layer and the developable ARC layer. Thereafter, the first photo-resist layer is removed, and the developable ARC layer is modified by thermal treatment. A second photo-resist layer is then formed on the modified ARC layer, and the second photo-resist layer is imaged with a second image pattern and developed to form the second image pattern in the second photo-resist layer. The first and second image patterns are then transferred to the thin film.Type: GrantFiled: March 30, 2007Date of Patent: October 7, 2008Assignee: Tokyo Electron LimitedInventors: Harlan D. Stamper, Shannon W. Dunn, Sandra Hyland
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Publication number: 20080241763Abstract: A method of patterning a structure in a thin film on a substrate is described. A film stack on the substrate includes the thin film on the substrate, a developable anti-reflective coating (ARC) layer on the thin film, and a first photo-resist layer on the developable ARC layer. The first photo-resist layer and the developable ARC layer are imaged with a first image pattern and developed to form the first image pattern in the first photo-resist layer and the developable ARC layer. Thereafter, the first photo-resist layer is removed, and the developable ARC layer is modified by thermal treatment. A second photo-resist layer is then formed on the modified ARC layer, and the second photo-resist layer is imaged with a second image pattern and developed to form the second image pattern in the second photo-resist layer. The first and second image patterns are then transferred to the thin film.Type: ApplicationFiled: March 30, 2007Publication date: October 2, 2008Applicant: TOKYO ELECTRON LIMITEDInventors: Harlan Stamper, Shannon W. Dunn, Sandra Hyland
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Publication number: 20080171293Abstract: A method of double patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming an organic planarization layer (OPL) on the thin film, forming an anti-reflective coating (ARC) layer on the OPL, and forming a mask layer on the ARC layer. Thereafter, the mask layer is patterned to form a first pattern and a second pattern therein, and the first and second patterns are transferred to the ARC layer and partially or fully transferred to the OPL using a transfer process, such as an imaging and developing process. During a partial pattern transfer to the OPL, the mask layer is removed and the first pattern and second patterns are completely transferred to the OPL using an etching process. Thereafter, the first and second patterns in the OPL are transferred to the underlying thin film using another etching process.Type: ApplicationFiled: January 15, 2007Publication date: July 17, 2008Applicant: TOKYO ELECTRON LIMITEDInventor: Shannon W. Dunn
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Publication number: 20080171269Abstract: A method of patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming a developable organic planarization layer (OPL) on the thin film, forming a developable anti-reflective coating (ARC) layer on the developable OPL, and forming a mask layer on the developable ARC layer. Thereafter, the mask layer, the developable ARC layer and the developable OPL are patterned to form a pattern therein using an imaging and developing process. The imaging and developing process may either partially extend or fully extend into the OPL. Once the mask layer is removed, the pattern is transferred to the underlying thin film using an etching process.Type: ApplicationFiled: January 15, 2007Publication date: July 17, 2008Applicant: TOKYO ELECTRON LIMITEDInventor: Shannon W. Dunn