Patents by Inventor Shannon W. Dunn

Shannon W. Dunn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8940475
    Abstract: A method for double patterning a substrate is described. The double patterning method may include a litho/freeze/litho/etch (LFLE) technique that includes a first (critical dimension) CD slimming process to reduce the first CD to a first reduced CD and a second CD slimming process to reduce the second CD to a second reduced CD.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: January 27, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Shannon W. Dunn, Dave Hetzer
  • Patent number: 8764999
    Abstract: A method for patterning a substrate is described. The patterning method may include performing a lithographic process to produce a pattern and a critical dimension (CD) slimming process to reduce a CD in the pattern to a reduced CD. Thereafter, the pattern is doubled to produce a double pattern using a sidewall image transfer technique.
    Type: Grant
    Filed: June 13, 2011
    Date of Patent: July 1, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Shannon W. Dunn, Dave Hetzer
  • Patent number: 8647817
    Abstract: A method for patterning a substrate is described. The method includes forming a layer of radiation-sensitive material on a substrate, and preparing a pattern in the layer of radiation-sensitive material using a lithographic process, wherein the pattern is characterized by a critical dimension (CD) and a roughness. Following the preparation of the pattern in the layer of radiation-sensitive material, the method further includes performing a CD slimming process to reduce the CD to a reduced CD, and performing a vapor smoothing process to reduce the roughness to a reduced roughness.
    Type: Grant
    Filed: January 3, 2012
    Date of Patent: February 11, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Shannon W. Dunn, Dave Hetzer
  • Patent number: 8507190
    Abstract: A method for image pattern recognition in a multi-image patterning scheme is described. The method includes forming a first feature pattern on a substrate using a lithographic process, and forming a second feature pattern on the substrate using the lithographic process. The method further includes forming an inspection alignment mark on the substrate to distinguish the first feature pattern from the second feature pattern. The inspection alignment mark comprises a negative tone pattern having a first alignment structure aligned with at least a portion of the first feature pattern and a second alignment structure aligned with at least a portion of the second feature pattern, wherein the first alignment structure is independent from the second alignment structure.
    Type: Grant
    Filed: August 5, 2010
    Date of Patent: August 13, 2013
    Assignee: Tokyo Electron Limited
    Inventor: Shannon W. Dunn
  • Publication number: 20130171571
    Abstract: A method for patterning a substrate is described. The method includes forming a layer of radiation-sensitive material on a substrate, and preparing a pattern in the layer of radiation-sensitive material using a lithographic process, wherein the pattern is characterized by a critical dimension (CD) and a roughness. Following the preparation of the pattern in the layer of radiation-sensitive material, the method further includes performing a CD slimming process to reduce the CD to a reduced CD, and performing a vapor smoothing process to reduce the roughness to a reduced roughness.
    Type: Application
    Filed: January 3, 2012
    Publication date: July 4, 2013
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shannon W. DUNN, Dave HETZER
  • Patent number: 8389206
    Abstract: A method for patterning a substrate is described. The method comprises forming a layer of radiation-sensitive material on the substrate, preparing a pattern in the layer of radiation-sensitive material, and applying a chemical freeze layer over the layer of radiation-sensitive material to form a frozen layer of radiation-sensitive material. Thereafter, the method comprises stripping the chemical freeze layer using a high normality strip solution to preserve the pattern in the frozen layer of radiation-sensitive material, wherein the high normality strip solution contains an active solute having a normality (N) greater than 0.26.
    Type: Grant
    Filed: September 22, 2009
    Date of Patent: March 5, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Shannon W. Dunn, Shinichiro Kawakami, Dave Hetzer
  • Publication number: 20120128942
    Abstract: A method for double patterning a substrate is described. The double patterning method may include a litho/freeze/litho/etch (LFLE) technique that includes a first (critical dimension) CD slimming process to reduce the first CD to a first reduced CD and a second CD slimming process to reduce the second CD to a second reduced CD.
    Type: Application
    Filed: June 13, 2011
    Publication date: May 24, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shannon W. DUNN, Dave HETZER
  • Publication number: 20120128935
    Abstract: A method for patterning a substrate is described. The patterning method may include performing a lithographic process to produce a pattern and a critical dimension (CD) slimming process to reduce a CD in the pattern to a reduced CD. Thereafter, the pattern is doubled to produce a double pattern using a sidewall image transfer technique.
    Type: Application
    Filed: June 13, 2011
    Publication date: May 24, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shannon W. DUNN, Dave HETZER
  • Publication number: 20120034557
    Abstract: A method for image pattern recognition in a multi-image patterning scheme is described. The method includes forming a first feature pattern on a substrate using a lithographic process, and forming a second feature pattern on the substrate using the lithographic process. The method further includes forming an inspection alignment mark on the substrate to distinguish the first feature pattern from the second feature pattern. The inspection alignment mark comprises a negative tone pattern having a first alignment structure aligned with at least a portion of the first feature pattern and a second alignment structure aligned with at least a portion of the second feature pattern, wherein the first alignment structure is independent from the second alignment structure.
    Type: Application
    Filed: August 5, 2010
    Publication date: February 9, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Shannon W. DUNN
  • Patent number: 7932017
    Abstract: A method of double patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming an organic planarization layer (OPL) on the thin film, forming an anti-reflective coating (ARC) layer on the OPL, and forming a mask layer on the ARC layer. Thereafter, the mask layer is patterned to form a first pattern and a second pattern therein, and the first and second patterns are transferred to the ARC layer and partially or fully transferred to the OPL using a transfer process, such as an imaging and developing process. During a partial pattern transfer to the OPL, the mask layer is removed and the first pattern and second patterns are completely transferred to the OPL using an etching process. Thereafter, the first and second patterns in the OPL are transferred to the underlying thin film using another etching process.
    Type: Grant
    Filed: January 15, 2007
    Date of Patent: April 26, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Shannon W. Dunn
  • Publication number: 20110070545
    Abstract: A method for patterning a substrate is described. The method comprises forming a layer of radiation-sensitive material on the substrate, preparing a pattern in the layer of radiation-sensitive material, and applying a chemical freeze layer over the layer of radiation-sensitive material to form a frozen layer of radiation-sensitive material. Thereafter, the method comprises stripping the chemical freeze layer using a high normality strip solution to preserve the pattern in the frozen layer of radiation-sensitive material, wherein the high normality strip solution contains an active solute having a normality (N) greater than 0.26.
    Type: Application
    Filed: September 22, 2009
    Publication date: March 24, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shannon W. DUNN, Shinichiro KAWAKAMI, Dave HETZER
  • Patent number: 7883835
    Abstract: A method of double patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming an anti-reflective coating (ARC) layer on the thin film, and forming a mask layer on the ARC layer. Thereafter, the mask layer is patterned to form a first pattern and a second pattern therein, and the first and second patterns are partially transferred to the ARC layer using a transfer process, such as an etching process or a developing process. Once the mask layer is removed, the first pattern and second patterns are completely transferred to the ARC layer using an etching process, and the first and second patterns in the ARC layer are transferred to the underlying thin film using another etching process.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: February 8, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Sandra L. Hyland, Shannon W. Dunn
  • Patent number: 7862985
    Abstract: A method for double patterning a thin film on a substrate is described. The method includes forming the thin film to be patterned on the substrate, forming a developable anti-reflective coating (ARC) layer on the thin film, and forming a layer of photo-resist on the ARC layer. Thereafter, the layer of photo-resist and the ARC layer are imaged with a first image pattern, and developed, thus forming the first image pattern in the ARC layer. The photo-resist is removed and another layer of photo-resist is formed on the ARC layer. Thereafter, the other layer of photo-resist and the ARC layer are imaged with a second image pattern, and developed, thus forming the second image pattern in the ARC layer. The other photo-resist layer is removed and a double patterned ARC layer remains for etching the underlying thin film.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: January 4, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Shannon W. Dunn
  • Patent number: 7858293
    Abstract: A method for double patterning a thin film on a substrate is described. The method includes forming the thin film to be patterned on the substrate, forming a developable anti-reflective coating (ARC) layer on the thin film, and forming a layer of photo-resist on the ARC layer. Thereafter, the layer of photo-resist and the ARC layer are double imaged, and developed. Once the layer of photo-resist is optionally removed, a double patterned ARC layer remains for etching the underlying thin film.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: December 28, 2010
    Assignee: Tokyo Electron Limited
    Inventor: Shannon W. Dunn
  • Patent number: 7811747
    Abstract: A method of patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming a developable anti-reflective coating (ARC) layer on the thin film, and forming a mask layer on the developable ARC layer. Thereafter, the mask layer is patterned to form a pattern therein, and the pattern is partially transferred to the developable ARC layer using an imaging and developing process. Once the mask layer is removed, the pattern is completely transferred to the developable ARC layer using an etching process, and the pattern in the developable ARC layer is transferred to the underlying thin film using another etching process.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: October 12, 2010
    Assignee: Tokyo Electron Limited
    Inventors: Sandra L. Hyland, Shannon W. Dunn
  • Patent number: 7767386
    Abstract: A method of patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming a developable organic planarization layer (OPL) on the thin film, forming a developable anti-reflective coating (ARC) layer on the developable OPL, and forming a mask layer on the developable ARC layer. Thereafter, the mask layer, the developable ARC layer and the developable OPL are patterned to form a pattern therein using an imaging and developing process. The imaging and developing process may either partially extend or fully extend into the OPL. Once the mask layer is removed, the pattern is transferred to the underlying thin film using an etching process.
    Type: Grant
    Filed: January 15, 2007
    Date of Patent: August 3, 2010
    Assignee: Tokyo Electron Limited
    Inventor: Shannon W. Dunn
  • Patent number: 7432191
    Abstract: A method of patterning a structure in a thin film on a substrate is described. A film stack on the substrate includes the thin film on the substrate, a developable anti-reflective coating (ARC) layer on the thin film, and a first photo-resist layer on the developable ARC layer. The first photo-resist layer and the developable ARC layer are imaged with a first image pattern and developed to form the first image pattern in the first photo-resist layer and the developable ARC layer. Thereafter, the first photo-resist layer is removed, and the developable ARC layer is modified by thermal treatment. A second photo-resist layer is then formed on the modified ARC layer, and the second photo-resist layer is imaged with a second image pattern and developed to form the second image pattern in the second photo-resist layer. The first and second image patterns are then transferred to the thin film.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: October 7, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Harlan D. Stamper, Shannon W. Dunn, Sandra Hyland
  • Publication number: 20080241763
    Abstract: A method of patterning a structure in a thin film on a substrate is described. A film stack on the substrate includes the thin film on the substrate, a developable anti-reflective coating (ARC) layer on the thin film, and a first photo-resist layer on the developable ARC layer. The first photo-resist layer and the developable ARC layer are imaged with a first image pattern and developed to form the first image pattern in the first photo-resist layer and the developable ARC layer. Thereafter, the first photo-resist layer is removed, and the developable ARC layer is modified by thermal treatment. A second photo-resist layer is then formed on the modified ARC layer, and the second photo-resist layer is imaged with a second image pattern and developed to form the second image pattern in the second photo-resist layer. The first and second image patterns are then transferred to the thin film.
    Type: Application
    Filed: March 30, 2007
    Publication date: October 2, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Harlan Stamper, Shannon W. Dunn, Sandra Hyland
  • Publication number: 20080171293
    Abstract: A method of double patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming an organic planarization layer (OPL) on the thin film, forming an anti-reflective coating (ARC) layer on the OPL, and forming a mask layer on the ARC layer. Thereafter, the mask layer is patterned to form a first pattern and a second pattern therein, and the first and second patterns are transferred to the ARC layer and partially or fully transferred to the OPL using a transfer process, such as an imaging and developing process. During a partial pattern transfer to the OPL, the mask layer is removed and the first pattern and second patterns are completely transferred to the OPL using an etching process. Thereafter, the first and second patterns in the OPL are transferred to the underlying thin film using another etching process.
    Type: Application
    Filed: January 15, 2007
    Publication date: July 17, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Shannon W. Dunn
  • Publication number: 20080171269
    Abstract: A method of patterning a thin film is described. The method comprises forming a thin film to be patterned on a substrate, forming a developable organic planarization layer (OPL) on the thin film, forming a developable anti-reflective coating (ARC) layer on the developable OPL, and forming a mask layer on the developable ARC layer. Thereafter, the mask layer, the developable ARC layer and the developable OPL are patterned to form a pattern therein using an imaging and developing process. The imaging and developing process may either partially extend or fully extend into the OPL. Once the mask layer is removed, the pattern is transferred to the underlying thin film using an etching process.
    Type: Application
    Filed: January 15, 2007
    Publication date: July 17, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Shannon W. Dunn