Abstract: The invention relates to a process for the in-situ preparation of alkylated single-site transition metal catalysts by contacting a precatalyst with an alkylating agent in the presence of one or more olefin monomers in the polymerization system. The precatalyst, which is produced prior to introducing into the polymerization system, is obtained by contacting a transition metal complex and boron-containing ionizing agent, optionally, with a support.

Abstract: A modified aluminoxane is disclosed. Aluminoxane compounds are modified with glycol ethers or polyethers. The modified aluminoxanes are effective activators for single-site catalysts. Catalyst activated with the modified aluminoxane produces polyolefin with increased melt flow index, broadened molecular weight distribution, and improved thermal processability.

Abstract: A process for polymerizing propylene is disclosed. The propylene is polymerized with a catalyst system which comprises an activator and a [1,2-b]indenoindolyl Group 4-6 transition metal complex having open architecture. The process has high catalyst activity and gives high molecular weight elastomeric polypropylene.

Abstract: A process for making ethylene copolymers is disclosed. Ethylene copolymerizes with an &agr;-olefin in the presence of a catalyst system comprising an activator and a silica-supported, bridged indenoindolyl metal complex having “open architecture.” The supported complex incorporates comonomers with exceptional efficiency, and the process gives ethylene copolymers having high molecular weights (Mw>100K) and very low densities (<0.910 g/cm3). Open architecture catalysts that include bridging through the indolyl nitrogen of the indenoindolyl framework are also described. Additionally, supported and unsupported indeno[1,2-b]indolyl catalysts provide exceptional activities in the preparation of elastomeric polypropylene and ethylene copolymers.

Abstract: An ethylene polymerization process is disclosed. The process uses a single-site catalyst that contains a boraaryl ligand. It comprises supporting the catalyst, forming a slurry of the supported catalyst in an organic solvent, mixing the catalyst slurry with trialkyl aluminum compound, and polymerizing ethylene in the presence of the trialkyl aluminum-treated catalyst slurry. The process gives polyethylene having a controlled long-chain-branch index.

Abstract: The present invention provides a non-metallocene catalyst comprising a complex having one or more ligands coordinated a transition metal. The catalyst contains substituents bonded to the transition metal through a heteroatom such as oxygen or sulfur. Furthermore, the complex includes a Group 3 to 10 transition or lanthanide metal and one or more anionic or neutral ligands in an amount that satisfies the valency of the metal such that the complex has a net zero charge. The present invention also discloses a method for preparing the catalyst and polymerizing olefins utilizing the catalyst of the present invention.

Abstract: A method for making ethylene polymers and copolymers is disclosed. The method uses a catalyst system comprising a low level of an aluminum-containing activator, a bridged indenoindolyl transition metal complex, and a treated silica support. The method enables economical preparation of ethylene copolymers having very low density. The silica-supported, bridged complexes incorporate comonomers efficiently and are valuable for a commercial slurry loop process. Use of a bridged indeno[2,1-b]indolyl complex provides exceptionally efficient comonomer incorporation, and gives polymers with a substantial and controlled level of long-chain branching. The method facilitates the production of a wide variety of polyolefins, from HDPE to plastomers.

Abstract: A process for polymerizing an olefin is disclosed. The olefin is polymerized with a catalyst precursor in the presence of an activator and an organosilane modifier. Use of the organosilane increases polyolefin molecular weight. The process is easy to practice and affords polyolefins with conventional polymerization methods such as slurry polymerizations or gas-phase polymerizations.

Abstract: An ethylene polymerization process is disclosed. The polyethylene has a long-chain-branching index (LCBI) of 1 or greaster. The process uses a single-site catalyst that contains a boraaryl ligand. The catalyst is alkylated with triisobutyl aluminum.

Abstract: A supported olefin polymerization catalyst system and a method of making it are disclosed. The catalyst system comprises: (a) a support having mean particle size less than about 30 microns chemically treated with alumoxane; (b) an organometallic complex comprising a Group 3 to 10 transition or lanthanide metal, M, and at least one indenoindolyl ligand that is &pgr;-bonded to M; and (c) an activator. Chemical treatment with alumoxane and support mean particle size less than 30 microns are key to making supported indenoindolyl containing catalysts having high activity.

Abstract: A process for making ethylene copolymers is disclosed. Ethylene copolymerizes with an &agr;-olefin in the presence of a catalyst system comprising an activator and a silica-supported, bridged indenoindolyl metal complex having “open architecture.” The supported complex incorporates comonomers with exceptional efficiency, and the process gives ethylene copolymers having high molecular weights (Mw>100K) and very low densities (<0.910 g/cm3). Open architecture catalysts that include bridging through the indolyl nitrogen of the indenoindolyl framework are also described.

Abstract: A supported olefin polymerization catalyst system and a method of making it are disclosed. The catalyst system comprises: (a) a support having mean particle size less than about 30 microns chemically treated with alumoxane; (b) an organometallic complex comprising a Group 3 to 10 transition or lanthanide metal, M, and at least one indenoindolyl ligand that is &pgr;-bonded to M; and (c) an activator. Chemical treatment with alumoxane and support mean particle size less than 30 microns are key to making supported indenoindolyl containing catalysts having high activity.

Abstract: An ethylene polymerization process is disclosed. The polyethylene has a long-chain-branching index (LCBI) greater than about 1. The process uses a single-site catalyst that contains a boraaryl ligand. The catalyst is alkylated with triisobutyl aluminum.

Abstract: An olefin polymerization process is described. The process comprises polymerizing an olefin in the presence of a support, a single-site catalyst, an optional activator, and a fatty amine. The support is chemically treated with an organoboron compound. The single-site catalyst contains a polymerization-stable, heteroatomic ligand. The fatty amine is added directly to the reactor. The combination of pre-treating the support with an organoboron compound and the addition of fatty amine to the process unexpectedly increases catalyst activity.

Abstract: An ethylene polymerization process is disclosed. The process uses a single-site catalyst that contains a boraaryl ligand. It comprises supporting the catalyst, forming a slurry of the supported catalyst in an organic solvent, mixing the catalyst slurry with trialkyl aluminum compound, and polymerizing ethylene in the presence of the trialkyl aluminum-treated catalyst slurry. The process gives polyethylene having a controlled long-chain-branch index.

Abstract: An ethylene polymerization process is disclosed. The process uses a single-site catalyst that contains a boraaryl ligand. The catalyst is premixed with alkyl aluminum to reduce the induction time of the catalyst. In addition, premixing the catalyst with triethyl aluminum significantly enhances the bulk density of polyethylene.

Abstract: The invention relates to a process for the in-situ preparation of alkylated single-site transition metal catalysts by contacting a precatalyst with an alkylating agent in the polymerization system. The precatalyst, which is produced prior to introducing into the polymerization system, is obtained by contacting a transition metal complex and boron-containing ionizing agent, optionally, with a support.

Abstract: A gas phase polymerization of ethylene is disclosed. The process uses a single-site catalyst containing at least one heteroatomic ligand selected from boraaryl, azaborolinyl, pyridinyl, pyrrolyl, indolyl, indenoindolyl, carbazolyl, and quinolinyl. The catalysts are immobilized onto a support. The process comprises polymerizing an ethylene that contains from about 5 to about 15 mole % of a C3-C10 &agr;-olefin and gives polyethylene having a reduced viscosity.

Abstract: A single-site olefin polymerization catalyst is described. The catalyst comprises an activator and an organometallic compound that includes a Group 3 to 10 transition or lanthanide metal, M, and a modified boraaryl ligand. We surprisingly found that the catalyst is more active in olefin polymerization compared to other catalysts containing non-modified boraaryl ligands. Most surprisingly, the supported catalyst gives polyolefins with a multimodal molecular weight distribution having separate components of distinct molecular weight.

Abstract: The invention relates to a process for the in-situ preparation of alkylated single-site transition metal catalysts by contacting a precatalyst which comprises halogen, alkoxy or amido group, with an alkylating agent in the polymerization system. The precatalyst, which is produced prior to introducing into the polymerization system, is obtained by contacting a transition metal complex and boron-containing ionizing agent, optionally, with a support.