Patents by Inventor Shawn David Moon
Shawn David Moon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230218089Abstract: A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.Type: ApplicationFiled: March 14, 2023Publication date: July 13, 2023Inventors: Shawn David Moon, Lars C. Hamilton, Tanner R. Wheadon
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Patent number: 11602227Abstract: A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.Type: GrantFiled: January 5, 2021Date of Patent: March 14, 2023Assignee: Purple Innovation, LLCInventors: Shawn David Moon, Lars C. Hamilton, Tanner R. Wheadon
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Patent number: 11089878Abstract: An adjustable bed foundation includes an adjustable frame and at least one height adjuster configured to raise and lower a portion of the adjustable frame. The adjustable frame defines a support surface, a bottom surface opposite the support surface, and a plurality of lateral side surfaces intersecting each of the support surface and the bottom surface. A fabric at least partially covers the plurality of lateral side surfaces and is secured to a material covering the support surface. A massage device is disposed within the adjustable frame and configured to impart vibration to a mattress disposed on the adjustable frame. The massage device is secured to the adjustable frame by a flexible fastener, and a gap between the flexible fastener and the support surface is between about 2 mm and about 10 mm. Related methods are also disclosed.Type: GrantFiled: December 7, 2017Date of Patent: August 17, 2021Assignee: Purple Innovation, LLCInventors: Shawn David Moon, Tony M. Pearce
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Publication number: 20210120970Abstract: A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.Type: ApplicationFiled: January 5, 2021Publication date: April 29, 2021Inventors: Shawn David Moon, Lars C. Hamilton, Tanner R. Wheadon
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Patent number: 10881217Abstract: A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.Type: GrantFiled: July 28, 2017Date of Patent: January 5, 2021Assignee: Purple Innovation, LLCInventors: Shawn David Moon, Lars C. Hamilton, Tanner R. Wheadon
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Patent number: 10863837Abstract: A pillow includes a first pillow cushion consisting essentially of a gelatinous elastomer that is sized and configured to support a head and neck of a person using the pillow cushion and a second pillow cushion coupled thereto. The pillow cushion has deformable wall members located and configured to define voids therebetween such that the deformable wall members may be displaced into adjacent voids upon deformation of the deformable wall members. The deformable wall members are configured to buckle when a pressure applied to a cushioning surface of the first pillow cushion, in a direction perpendicular to a first major surface, exceeds a threshold pressure level. A pillow cover covers the first pillow cushion and the second pillow cushion. A method of fabricating a pillow includes enclosing such first and second pillow cushions in a pillow cover.Type: GrantFiled: March 26, 2018Date of Patent: December 15, 2020Assignee: Purple Innovation, LLCInventors: Tony M. Pearce, Shawn David Moon, John Nathan Abel
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Patent number: 10836563Abstract: A method of forming a packaging box and disposing at least one bed linen in the packaging box. Forming the packaging box to have a back panel, four side panels, a first front panel, and a second front panel attached to one of the side panels. Configuring the first front panel to have an aperture and to be an interior panel enclosed within the packaging box when the packaging box is in a closed configuration. Configuring the second front panel to fold relative to a side panel such that it is an exterior front panel in the closed configuration. Configuring the exterior front panel to include an exterior side panel and configuring the exterior side panel to lay adjacent a side panel in the closed configuration. Configuring the exterior side panel to include an attachment device securing the exterior side panel to the adjacent side panel in the closed configuration.Type: GrantFiled: February 22, 2018Date of Patent: November 17, 2020Assignee: Purple Innovation, LLCInventors: Shawn David Moon, Jennifer Jo Goodwin
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Publication number: 20190200570Abstract: A pet cushion comprises a cushioning element including an elastomeric material layer and at least one foam layer coupled to the elastomeric material layer. The elastomeric material layer includes a plurality of intersecting buckling walls defining hollow columns therebetween. An interior cover, which is impermeable to liquid, encloses the cushioning element. An exterior cover encloses the first cover and the cushioning element. The exterior cover comprises a material different from a material of the interior cover.Type: ApplicationFiled: January 3, 2018Publication date: July 4, 2019Inventors: John Nathan Abel, Terry V. Pearce, Dhyey Acharya, Shawn David Moon
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Publication number: 20190075884Abstract: An insole for a shoe includes an insole body of elastomeric material having a first major surface and a second major surface opposite the first major surface. A distance between the first major surface and the second major surface is between about 1 mm and about 10 mm. The elastomeric material defines a plurality of voids extending through the elastomeric material from the first major surface to the second major surface. Each void has a dimension between about 1 mm and about 3 mm in a plane parallel at least one of to the first major surface and the second major surface. A minimum distance between adjacent voids is between about 0.5 mm and about 3 mm. A shoe insole includes such a cushion. A method of forming an insole for a shoe includes providing an elastomeric material within a mold to form an insole body of elastomeric material.Type: ApplicationFiled: September 11, 2017Publication date: March 14, 2019Inventors: Tony M. Pearce, Terry V. Pearce, Russell B. Whatcott, Shawn David Moon, Dhyey Acharya
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Patent number: 10202234Abstract: A packaged bed linen includes a packaging box and at least one bed linen disposed in the packaging box. The packaging box has a back panel, four side panels, a first front panel, and a second front panel attached to one of the side panels. The second front panel is configured to fold relative to a side panel to which it is attached. The first front panel is an interior front panel enclosed within the packaging box when the packaging box is in a closed configuration. The second front panel is an exterior front panel. The exterior front panel includes an exterior side panel configured to lay adjacent a side panel when the packaging box is in the closed configuration, and includes an attachment device securing the exterior side panel to the adjacent side panel in the closed configuration.Type: GrantFiled: October 25, 2016Date of Patent: February 12, 2019Assignee: Purple Innovation, LLCInventors: Shawn David Moon, Jennifer Jo Goodwin
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Publication number: 20190029438Abstract: A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.Type: ApplicationFiled: July 28, 2017Publication date: January 31, 2019Inventors: Shawn David Moon, Lars C. Hamilton, Tanner R. Wheadon
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Publication number: 20180305199Abstract: A pillow includes a first pillow cushion consisting essentially of a gelatinous elastomer that is sized and configured to support a head and neck of a person using the pillow cushion and a second pillow cushion coupled thereto. The pillow cushion has deformable wall members located and configured to define voids therebetween such that the deformable wall members may be displaced into adjacent voids upon deformation of the deformable wall members. The deformable wall members are configured to buckle when a pressure applied to a cushioning surface of the first pillow cushion, in a direction perpendicular to a first major surface, exceeds a threshold pressure level. A pillow cover covers the first pillow cushion and the second pillow cushion. A method of fabricating a pillow includes enclosing such first and second pillow cushions in a pillow cover.Type: ApplicationFiled: March 26, 2018Publication date: October 25, 2018Inventors: Tony M. Pearce, Shawn David Moon, John Nathan Abel
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Publication number: 20180178971Abstract: A method of forming a packaging box and disposing at least one bed linen in the packaging box. Forming the packaging box to have a back panel, four side panels, a first front panel, and a second front panel attached to one of the side panels. Configuring the first front panel to have an aperture and to be an interior panel enclosed within the packaging box when the packaging box is in a closed configuration. Configuring the second front panel to fold relative to a side panel such that it is an exterior front panel in the closed configuration. Configuring the exterior front panel to include an exterior side panel and configuring the exterior side panel to lay adjacent a side panel in the closed configuration. Configuring the exterior side panel to include an attachment device securing the exterior side panel to the adjacent side panel in the closed configuration.Type: ApplicationFiled: February 22, 2018Publication date: June 28, 2018Inventors: Shawn David Moon, Jennifer Jo Goodwin
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Publication number: 20180168359Abstract: An adjustable bed foundation includes an adjustable frame and at least one height adjuster configured to raise and lower a portion of the adjustable frame. The adjustable frame defines a support surface, a bottom surface opposite the support surface, and a plurality of lateral side surfaces intersecting each of the support surface and the bottom surface. A fabric at least partially covers the plurality of lateral side surfaces and is secured to a material covering the support surface. A massage device is disposed within the adjustable frame and configured to impart vibration to a mattress disposed on the adjustable frame. The massage device is secured to the adjustable frame by a flexible fastener, and a gap between the flexible fastener and the support surface is between about 2 mm and about 10 mm. Related methods are also disclosed.Type: ApplicationFiled: December 7, 2017Publication date: June 21, 2018Inventors: Shawn David Moon, Tony M. Pearce
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Publication number: 20180110339Abstract: A metal mattress platform includes a plurality of interconnected metal bars disposed in a common plane and forming a generally rectangular frame and at least four legs. Upper surfaces of the metal bars define a platform surface of the metal mattress platform. Each leg is disposed proximate a respective corner of the rectangular frame. The legs are sufficiently long to position the generally rectangular frame a relatively high distance above the ground, such as about sixteen inches or more. In some embodiments, the platform may include two or more panels, some of which may be hingedly attached to one another to allow the platform to be folded to smaller dimensions for shipping or storage.Type: ApplicationFiled: October 26, 2016Publication date: April 26, 2018Inventor: Shawn David Moon
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Publication number: 20180111749Abstract: A packaged bed linen includes a packaging box and at least one bed linen disposed in the packaging box. The packaging box has a back panel, four side panels, a first front panel, and a second front panel attached to one of the side panels. The second front panel is configured to fold relative to a side panel to which it is attached. The first front panel is an interior front panel enclosed within the packaging box when the packaging box is in a closed configuration. The second front panel is an exterior front panel. The exterior front panel includes an exterior side panel configured to lay adjacent a side panel when the packaging box is in the closed configuration, and includes an attachment device securing the exterior side panel to the adjacent side panel in the closed configuration.Type: ApplicationFiled: October 25, 2016Publication date: April 26, 2018Inventors: Shawn David Moon, Jennifer Jo Goodwin
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Patent number: D831478Type: GrantFiled: December 12, 2016Date of Patent: October 23, 2018Assignee: Purple Innovation, LLCInventors: Shawn David Moon, Jennifer Jo Goodwin