Patents by Inventor Shawn K. Reynolds
Shawn K. Reynolds has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 11534965Abstract: A method of binder jetting additive manufacturing for veneer applications may include, but is not limited to, loading a mixture of material into one or more feed boxes of a binder jetting additive manufacturing device, depositing a layer of the mixture of material into a working chamber of the binder jetting additive manufacturing device, applying a coating to the layer of the mixture of material, and curing the coating applied to the layer of the mixture of material to form a portion of a veneer product, actuating a working surface of the working chamber, depositing an additional layer of the mixture of material into the working chamber, applying an additional coating to the additional layer of the mixture of material, and curing the additional coating applied to the additional layer of the mixture of material to form an additional portion of the veneer product.Type: GrantFiled: December 17, 2019Date of Patent: December 27, 2022Assignee: Goodrich CorporationInventors: Loren O. Brandenburg, Joseph M. Tomashek, Nicholas W. Linck, Christopher L. Chapman, Brian K. Barnett, Ricardo O. Brown, Shawn K. Reynolds, Edward D. Thompson
-
Patent number: 11413825Abstract: A method of depositing powder in an additive manufacturing system includes driving a recoater along a drive axis and oscillating the recoater along an oscillation axis. The recoater is oscillated while the recoater is driven along the drive axis to overcome the effect of one or more particle movement restriction mechanisms for smoothing powder deposited in a build chamber of an additive manufacturing system.Type: GrantFiled: November 21, 2019Date of Patent: August 16, 2022Assignee: Hamilton Sundstrand CorporationInventors: Shawn K. Reynolds, Sergey Mironets
-
Patent number: 11305484Abstract: A method of laminated object additive manufacturing for veneer applications may include, but is not limited to, loading at least one veneer into a laminated object additive manufacturing device, feeding a first layer of the at least one veneer over a working surface of the laminated object additive manufacturing device, cutting the first layer of the at least one veneer to form a first portion of the veneer product, actuating the working surface, feeding an additional layer of the at least one veneer over the first layer of the at least one veneer, and cutting the additional layer of the at least one veneer to form an additional portion of the veneer product. The at least one veneer may be fabricated from a mixture including wood product and a binder. The first layer and/or the additional layer may be cured.Type: GrantFiled: December 17, 2019Date of Patent: April 19, 2022Assignee: Goodrich CorporationInventors: Loren O. Brandenburg, Joseph M. Tomashek, Nicholas W. Linck, Christopher L. Chapman, Brian K. Barnett, Ricardo O. Brown, Shawn K. Reynolds, Edward D. Thompson
-
Patent number: 11292184Abstract: A method of extrusion additive manufacturing for veneer applications may include, but is not limited to, loading material into an extruder, generating a mixture from the material, and fabricating the veneer product. Fabricating the veneer product may include depositing a first portion of the mixture on a working surface of the extruder, actuating the working surface, and depositing an additional portion of the mixture on the working surface of the extruder proximate to the first position of the mixture deposited on the working surface. Where the first portion of the mixture and the additional portion of the mixture form a first layer of the veneer product, fabricating the veneer product may include actuating a nozzle of the extruder and depositing an additional layer of the mixture on the first layer of the veneer product. The material may include wood product and a binder.Type: GrantFiled: December 17, 2019Date of Patent: April 5, 2022Assignee: Goodrich CorporationInventors: Loren O. Brandenburg, Joseph M. Tomashek, Nicholas W. Linck, Christopher L. Chapman, Brian K. Barnett, Ricardo O. Brown, Shawn K. Reynolds, Edward D. Thompson
-
Patent number: 11161156Abstract: A method including filling an internal passage of an additively manufactured (AM) article with a state change fluid, causing the state change fluid to change from a first state having a first viscosity to a second state that is either solid or has a second viscosity that is higher than the first viscosity within the internal passage, causing the state change fluid to change back from the second state to the first state, removing residual powder from the additively manufactured article by flushing the state change fluid from the internal passage, measuring electrical impedance of a piezoelectric wafer connected to the additively manufactured article, and determining that more than a threshold amount of residual powder remains within the AM article based on the measured electrical impendence of the additively manufactured article being outside of a selected range from an expected impendence value.Type: GrantFiled: July 12, 2019Date of Patent: November 2, 2021Assignee: Hamilton Sundstrand CorporationInventors: Colette O. Fennessy, Shawn K. Reynolds
-
Publication number: 20210178672Abstract: A method of binder jetting additive manufacturing for veneer applications may include, but is not limited to, loading a mixture of material into one or more feed boxes of a binder jetting additive manufacturing device, depositing a layer of the mixture of material into a working chamber of the binder jetting additive manufacturing device, applying a coating to the layer of the mixture of material, and curing the coating applied to the layer of the mixture of material to form a portion of a veneer product, actuating a working surface of the working chamber, depositing an additional layer of the mixture of material into the working chamber, applying an additional coating to the additional layer of the mixture of material, and curing the additional coating applied to the additional layer of the mixture of material to form an additional portion of the veneer product.Type: ApplicationFiled: December 17, 2019Publication date: June 17, 2021Inventors: Loren O. Brandenburg, Joseph M. Tomashek, Nicholas W. Linck, Christopher L. Chapman, Brian K. Barnett, Ricardo O. Brown, Shawn K. Reynolds, Edward D. Thompson
-
Publication number: 20210178671Abstract: A method of extrusion additive manufacturing for veneer applications may include, but is not limited to, loading material into an extruder, generating a mixture from the material, and fabricating the veneer product. Fabricating the veneer product may include depositing a first portion of the mixture on a working surface of the extruder, actuating the working surface, and depositing an additional portion of the mixture on the working surface of the extruder proximate to the first position of the mixture deposited on the working surface. Where the first portion of the mixture and the additional portion of the mixture form a first layer of the veneer product, fabricating the veneer product may include actuating a nozzle of the extruder and depositing an additional layer of the mixture on the first layer of the veneer product. The material may include wood product and a binder.Type: ApplicationFiled: December 17, 2019Publication date: June 17, 2021Inventors: Loren O. Brandenburg, Joseph M. Tomashek, Nicholas W. Linck, Christopher L. Chapman, Brian K. Barnett, Ricardo O. Brown, Shawn K. Reynolds, Edward D. Thompson
-
Publication number: 20210178663Abstract: A method of laminated object additive manufacturing for veneer applications may include, but is not limited to, loading at least one veneer into a laminated object additive manufacturing device, feeding a first layer of the at least one veneer over a working surface of the laminated object additive manufacturing device, cutting the first layer of the at least one veneer to form a first portion of the veneer product, actuating the working surface, feeding an additional layer of the at least one veneer over the first layer of the at least one veneer, and cutting the additional layer of the at least one veneer to form an additional portion of the veneer product. The at least one veneer may be fabricated from a mixture including wood product and a binder. The first layer and/or the additional layer may be cured.Type: ApplicationFiled: December 17, 2019Publication date: June 17, 2021Inventors: Loren O. Brandenburg, Joseph M. Tomashek, Nicholas W. Linck, Christopher L. Chapman, Brian K. Barnett, Ricardo O. Brown, Shawn K. Reynolds, Edward D. Thompson
-
Publication number: 20210060922Abstract: A method includes beginning an additively manufactured build by depositing initial layers of the build on a build plate, and additively manufacturing a temperature control channel as part of the build in progress. The method also includes controlling temperature in the temperature control channel while continuing to additively manufacture the build to provide temperature control for the build in progress. The method also includes completing additive manufacture of the build. The method can include removing the temperature control channel from the build after completion of the build.Type: ApplicationFiled: August 27, 2019Publication date: March 4, 2021Inventors: Jason Ryon, Jacob Greenfield, Shawn K. Reynolds, Vijay V. Pujar
-
Publication number: 20200164587Abstract: A method of depositing powder in an additive manufacturing system includes driving a recoater along a drive axis and oscillating the recoater along an oscillation axis. The recoater is oscillated while the recoater is driven along the drive axis to overcome the effect of one or more particle movement restriction mechanisms for smoothing powder deposited in a build chamber of an additive manufacturing system.Type: ApplicationFiled: November 21, 2019Publication date: May 28, 2020Applicant: Hamilton Sundstrand CorporationInventors: Shawn K. Reynolds, Sergey Mironets
-
Publication number: 20190329300Abstract: A method including filling an internal passage of an additively manufactured (AM) article with a state change fluid, causing the state change fluid to change from a first state having a first viscosity to a second state that is either solid or has a second viscosity that is higher than the first viscosity within the internal passage, causing the state change fluid to change back from the second state to the first state, removing residual powder from the additively manufactured article by flushing the state change fluid from the internal passage, measuring electrical impedance of a piezoelectric wafer connected to the additively manufactured article, and determining that more than a threshold amount of residual powder remains within the AM article based on the measured electrical impendence of the additively manufactured article being outside of a selected range from an expected impendence value.Type: ApplicationFiled: July 12, 2019Publication date: October 31, 2019Inventors: Colette O. Fennessy, Shawn K. Reynolds