Abstract: Various implementations include in-ear wearable audio devices. In certain implementations, the in-ear audio devices include an eartip with a body having first and second ends, an inner wall extending between the first and second ends defining a hollow passage to conduct acoustic energy, and a deformable outer wall connected to the inner wall of the body at the first end and tapering away from the inner wall toward the second end, where the deformable outer wall is functionally graded from the first end to the second end to comply with an entrance of an ear canal of a user. In additional implementations, the eartip includes a retaining structure, and at least one of the inner wall or the outer wall of the body, or the retaining structure, has an integral electronic component and/or an electronic component signal trace.

Abstract: Various implementations include in-ear wearable audio devices. In certain implementations, the in-ear audio devices include an eartip with a body having first and second ends, an inner wall extending between the first and second ends defining a hollow passage to conduct acoustic energy, and a deformable outer wall connected to the inner wall of the body at the first end and tapering away from the inner wall toward the second end, where the deformable outer wall is functionally graded from the first end to the second end to comply with an entrance of an ear canal of a user. In additional implementations, the eartip includes a retaining structure, and at least one of the inner wall or the outer wall of the body, or the retaining structure, has an integral electronic component and/or an electronic component signal trace.

Abstract: A wearable device including a body having one or more embedded electronic components, the body further including a thermoset material having a polymeric backbone with at least one urethane linkage and a glass transition temperature. At a first temperature that is lower than the glass transition temperature, the body has an original shape. When the body is heated to a second temperature that is higher than the glass transition temperature, the body is deformable from the original shape to a first shape and when the body is cooled to a third temperature that is lower than the glass transition temperature, the first shape is maintained. The body is further configured to transition from the first shape to the original shape when the body is heated from the third temperature to a fourth temperature that is higher than the glass transition temperature.

Abstract: Disclosed herein are thermoplastic and thermoset composite materials, which may be used to generate dental appliances such as dental aligners, and methods of preparation and manufacture.

Abstract: Various implementations include in-ear wearable audio devices. In certain implementations, the in-ear audio devices include an eartip with a body having first and second ends, an inner wall extending between the first and second ends defining a hollow passage to conduct acoustic energy, and a deformable outer wall connected to the inner wall of the body at the first end and tapering away from the inner wall toward the second end, where the deformable outer wall is functionally graded from the first end to the second end to comply with an entrance of an ear canal of a user. In additional implementations, the eartip includes a retaining structure, and at least one of the inner wall or the outer wall of the body, or the retaining structure, has an integral electronic component and/or an electronic component signal trace.

Abstract: A wearable device including a body having one or more embedded electronic components, the body further including a thermoset material having a polymeric backbone with at least one urethane linkage and a glass transition temperature. At a first temperature that is lower than the glass transition temperature, the body has an original shape. When the body is heated to a second temperature that is higher than the glass transition temperature, the body is deformable from the original shape to a first shape and when the body is cooled to a third temperature that is lower than the glass transition temperature, the first shape is maintained. The body is further configured to transition from the first shape to the original shape when the body is heated from the third temperature to a fourth temperature that is higher than the glass transition temperature.

Abstract: A method of fabricating an ear tip including the steps of: providing an ear tip for an earpiece including a body having first and second ends, an inner wall extending between the first and second ends, and an outer wall connected to the inner wall of the body at the first end and tapering away from the inner wall toward the second end; and forming a first electrically conductive element along the outer surface of the outer wall and an inner surface of the inner wall; or forming a first electrically conductive element on an outer surface of the deformable outer wall and a second electrically conductive element connected to the first electrically conductive element, wherein the second electrically conductive element extends along an inner surface of the outer wall and an outer surface of the inner wall.

Abstract: A method of treating a wearable device to resist sebum, the method including providing a body having an elastic material having a polymeric backbone where a portion of the polymeric backbone is unsaturated and the body has an outer surface. The method further includes forming a crosslinked matrix within an outer layer of the body surrounding an inner layer of the body such that the outer layer has less affinity to sebum than the inner layer of the body.

Abstract: An ear tip for an earpiece including a body having first and second ends, an inner wall extending between the first and second ends to define a hollow passage to conduct sound waves, and an outer wall connected to the inner wall of the body at the first end and tapering away from the inner wall toward the second end. The ear tip further includes first and second electrically conductive elements arranged on an outer surface of the deformable outer wall.

Abstract: An ear tip for an earpiece including a body having first and second ends, an inner wall extending between the first and second ends to define a hollow passage to conduct sound waves, and an outer wall connected to the inner wall of the body at the first end and tapering away from the inner wall toward the second end. The ear tip further includes one or more protrusions arranged on an inner surface of the outer wall, wherein the one or more protrusions has a varying thickness between the first and second ends.

Abstract: An ear tip for an earpiece including a body having first and second ends, an inner wall extending between the first and second ends to define a hollow passage to conduct sound waves, and an outer wall connected to the inner wall of the body at the first end and tapering away from the inner wall toward the second end. The ear tip further includes one or more protrusions arranged on an inner surface of the outer wall, wherein the one or more protrusions has a varying thickness between the first and second ends.

Abstract: A method of treating a wearable device to resist sebum, the method including providing a body having an elastic material having a polymeric backbone where a portion of the polymeric backbone is unsaturated and the body has an outer surface. The method further includes forming a crosslinked matrix within an outer layer of the body surrounding an inner layer of the body such that the outer layer has less affinity to sebum than the inner layer of the body.

Abstract: A method of treating a silicone component for an electro-acoustic driver, the method including: forming a body of an elastomeric material having a polymeric backbone, where a portion of the polymeric backbone includes alternating silicon and oxygen atoms without carbon atoms, the body having a front surface and a back surface where the front surface and the back surface have a first level of surface tack; and forming an outermost layer on or within at least one part of the front surface or the back surface, the outermost layer having a second level of surface tack that is less than the first level of surface tack. The outermost layer includes a permanent silicone coating applied on the front or back surface or an altered surface chemistry within the front or back surface generated using ultraviolent/ozone treatment.

Abstract: A method of fabricating a wearable device having one or more integrated electronic components, including providing a substrate having an elastomeric material, at least one metal additive, and/or a carbon source additive; forming electrical circuitry within the elastomeric material by structuring one or more electrically conductive traces and plating the one or more electrically conductive traces; and providing the electrical circuitry with a sensor, wherein the sensor is configured to come in direct contact with skin of an individual.

Abstract: A wearable device including a body made of an elastic material having a polymeric backbone where a portion of the polymeric backbone is unsaturated. The body has an outer surface that is oxidized on at least one part with at least one functional group where the at least one part of the outer surface is more oleophobic than the body.

Abstract: A wearable device including a body having one or more embedded electronic components, the body further including a thermoset material having a polymeric backbone with at least one urethane linkage and a glass transition temperature. At a first temperature that is lower than the glass transition temperature, the body has an original shape. When the body is heated to a second temperature that is higher than the glass transition temperature, the body is deformable from the original shape to a first shape and when the body is cooled to a third temperature that is lower than the glass transition temperature, the first shape is maintained. The body is further configured to transition from the first shape to the original shape when the body is heated from the third temperature to a fourth temperature that is higher than the glass transition temperature.

Abstract: A wearable device including a body having one or more embedded electronic components, the body further including a thermoset material having a polymeric backbone with at least one urethane linkage and a glass transition temperature. At a first temperature that is lower than the glass transition temperature, the body has an original shape. When the body is heated to a second temperature that is higher than the glass transition temperature, the body is deformable from the original shape to a first shape and when the body is cooled to a third temperature that is lower than the glass transition temperature, the first shape is maintained. The body is further configured to transition from the first shape to the original shape when the body is heated from the third temperature to a fourth temperature that is higher than the glass transition temperature.

Abstract: A method of forming a device having a compliant member includes providing an elastomeric layer in an uncured state. The elastomeric layer is pre-cured to increase its viscosity. Subsequently, a bobbin and housing, each having an end, can be positioned such that their ends extend at least partially into the elastomeric layer. The elastomeric layer is cured to secure it to the bobbin housing. Examples of pre-cure and cure operations include one or more of a thermal cure, evaporative cure and ultraviolet cure, and the application of moisture, microwave energy and chemical additive. Due to the increased viscosity after the pre-cure, the migration of elastomeric material is substantially reduced relative to an uncured elastomeric material. The reduction in elastomeric material migration results in smaller menisci formed along the walls of the housing and bobbin, and reduced thinning of the compliant member formed at their ends.

Abstract: A light guide system for a physiological sensor includes a light channel in optical communication with an emitter and a light channel in optical communication with a detector. The light channels are formed of a bio-compatible resilient plastic, such as a silicone, that is blended with a colorant. Each light channel has an optical transmission spectrum that passes the emitter spectral band and rejects most or all ambient light. The colorant can be a pigment provided as a suspension in a liquid or a dye provided in liquid form. The optical transmission spectrum defines a longpass optical filter where the shortest wavelength of the optical spectrum of the emitter is greater than the transition wavelength of the longpass optical filter. Each of the light channels is configured to be in contact with the skin, thereby reducing or eliminating optical loss due to transmission through an air gap.

Abstract: A method of forming a device having a compliant member includes applying heat to a thermoplastic elastomer to maintain the thermoplastic elastomer in a softened state. The thermoplastic elastomer is extruded in the softened state as a film of thermoplastic elastomer. One or more of a bobbin and a housing, each having and end, is positioned such that the end extends at least partially into the film of thermoplastic elastomer. The positioning occurs when the thermoplastic elastomer is in the softened state and/or the bobbin and/or housing is at a temperature that is greater than a temperature of the film of thermoplastic elastomer. The film is cooled so that the bobbin and/or housing are secured to the film and so that the thermoplastic elastomer is in a state that exhibits rubber-like properties.