Patents by Inventor Shichen DOU
Shichen DOU has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20260001305Abstract: A biaxially oriented cavitated PHA-rich composite film comprises a PHA-rich core layer and a first outer skin layer and a second outer skin layer. The core layer comprises a PHA resin at an amount of more than 50 wt % of a total weight of the polymeric resin in the core layer and a modifier X, the modifier X includes PLA resins and PLA copolymers and at least one mineral inorganic cavitating agent; the first outer skin layer comprises a PLA resin at an amount less than 50 wt % of the total weight of the outer layer and biopolymers comprising PHA resins or PBSA resins or PCL resins or mixture thereof. The PHA-rich composite film shows a reduced film density and higher yield as well as low light transmission rate.Type: ApplicationFiled: June 28, 2024Publication date: January 1, 2026Inventors: Shichen DOU, Joshua R. CLOUTIER
-
Publication number: 20250367913Abstract: A biaxially oriented PHA-rich composite film comprises a PHA-rich core layer and a first outer skin layer and a second outer skin layer. The core layer comprises a PHA resin at an amount of more than 50 wt % of a total weight of the polymeric resin in the core layer and a modifier X, the modifier X includes PLA resins and PLA copolymers; the first outer skin layer comprises a PLA resin at an amount less than 50 wt % of the total weight of the outer layer and a polymer blend Y comprising PHA, PBSA and PCL resins. The PHA-rich composite film shows improved optical properties, high elongation force, high tensile strengths and Young's modulus.Type: ApplicationFiled: May 30, 2024Publication date: December 4, 2025Inventors: Shichen DOU, Joshua R. CLOUTIER
-
Publication number: 20250178321Abstract: A coextruded multi-layer biodegradable composite film was primed either in-line or off-line to form moisture-resistant anchoring structure for EVOH/PHOH barrier coating using primer coating including waterborne polyethyleneimine dispersions and waterborne polyester dispersions. The primed bioplastic composite film was then coated with EVOH/PVOH solution barrier coating. The coated composite film was then metallized through a process of vapor deposition of Aluminum metal in a metallizer chamber. The metallized films made with a process of off-line priming have O2TR in the range of 1.9 to 4.5 cc/m2/day, and MVTR in the range of 0.1 to 0.4 g/m2/day; The metallized films made with a process of in-line priming have O2TR in the range of 0.63 to 1.04 cc/m2/day, and MVTR in the range of 0.027 to 0.075 g/m2/day.Type: ApplicationFiled: November 30, 2023Publication date: June 5, 2025Inventors: Shichen DOU, Joshua R. CLOUTIER, Tracy PAOLILLI, Samuel HOGAN
-
Publication number: 20250058549Abstract: A coextruded multi-layer compostable film comprises a core layer, a first cap layer and a second cap layer. The core layer comprises PLA resin, PHA resin and modifier X. The modifier X comprises migratory additives such as slip agents, nucleating agent, plasticizers, hydrolytic promoters, enzymes and fillers or mixtures thereof. The cap layers comprise at least 60 wt % TUV-certified home compostable composition. The content of migratory components in the cap layers is less than 0.5 wt % of the total weight of the cap layer, more preferably, less than 0.1 wt % of the total weight of the cap layer, more preferably, no migratory additives in the cap layers. The first cap layer has direct contact to the surface of the first chilled drum and the second cap layer has direct contact to the surface of the second chilled drum. In casting of a film, plate-out does not form on the surface of the chilled drums. The cap layers effectively prevent forming plate-out on the surface of processing equipment.Type: ApplicationFiled: August 14, 2023Publication date: February 20, 2025Inventors: Shichen DOU, Joshua R. CLOUTIER
-
Patent number: 12103281Abstract: Multi-layer biaxially oriented compostable composite film with a sealant layer formulation has improved heat seal initiation temperature, enhanced plateau seal strength, and broadened heat seal temperature range, while optical clarity is maintained, and film modulus (noise) is reduced. The film includes a core layer comprising a PLA-rich biodegradable composite resin, and a heat sealable layer comprising 20 to 60 wt % amorphous polylactic acid resin, and 40 to 80 wt % flexible compostable polymeric modifier Y having a glass transition temperature of Tg?0° C. and a melting temperature of 56° C.?Tm?90° C. Specifically, the flexible compostable polymeric modifier includes 20 to 70 wt % polybutylene succinate-co-adipate (PBSA) copolymer and 5 to 35 wt % polycaprolactone as a promoter of low heat seal initiation temperature (SIT) and hermeticity. The inventive compostable composite film is desirable to have improved home compostability.Type: GrantFiled: December 29, 2022Date of Patent: October 1, 2024Assignee: TORAY PLASTICS (AMERICA), INC.Inventors: Shichen Dou, Joshua R. Cloutier
-
Publication number: 20240066847Abstract: Multi-layer biaxially oriented compostable composite film with a sealant layer formulation has improved heat seal initiation temperature, enhanced plateau seal strength, and broadened heat seal temperature range, while optical clarity is maintained, and film modulus (noise) is reduced. The film includes a core layer comprising a PLA-rich biodegradable composite resin, and a heat sealable layer comprising 20 to 60 wt % amorphous polylactic acid resin, and 40 to 80 wt % flexible compostable polymeric modifier Y having a glass transition temperature of Tg?0° C. and a melting temperature of 56° C.?Tm?90° C. Specifically, the flexible compostable polymeric modifier includes 20 to 70 wt % polybutylene succinate-co-adipate (PBSA) copolymer and 5 to 35 wt % polycaprolactone as a promoter of low heat seal initiation temperature (SIT) and hermeticity. The inventive compostable composite film is desirable to have improved home compostability.Type: ApplicationFiled: December 29, 2022Publication date: February 29, 2024Inventors: Shichen DOU, Joshua R. CLOUTIER
-
Publication number: 20240066848Abstract: A biaxially oriented multi-layer composite film comprises a PHA-rich core layer and a heat sealant layer and a second outer skin layer. The core layer comprises a PHA resin at an amount of more than 50 wt % of a total weight of the core layer and a modifier X, the modifier X includes PLA, PLA copolymers, PBSA and PCL; the heat sealant layer comprises a PLA resin and a modifier Y, the modifier Y including PBSA and PCL resins is at an amount of about 20 wt % to 95 wt % of the total weight of the heat sealant layer. The composite film has low SIT and improved home compostability.Type: ApplicationFiled: February 27, 2023Publication date: February 29, 2024Inventors: Shichen DOU, Joshua R. CLOUTIER
-
Patent number: 11370204Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: GrantFiled: March 29, 2018Date of Patent: June 28, 2022Assignee: Toray Plastics (America), Inc.Inventors: Shichen Dou, Keunsuk P. Chang
-
Patent number: 11370205Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: GrantFiled: December 23, 2019Date of Patent: June 28, 2022Assignee: Toray Plastics (America), Inc.Inventors: Shichen Dou, Keunsuk P. Chang
-
Patent number: 11338561Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: GrantFiled: March 13, 2020Date of Patent: May 24, 2022Assignee: Toray Plastics (America), Inc.Inventors: Shichen Dou, Keunsuk P. Chang
-
Patent number: 11198279Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: GrantFiled: March 29, 2018Date of Patent: December 14, 2021Assignee: Toray Plastics (America), Inc.Inventors: Shichen Dou, Keunsuk P. Chang
-
Publication number: 20210229408Abstract: Embodiments relates to a multilayer film comprising a core layer, a first outer layer and second outer layer. In an embodiment, the core layer includes a polypropylene; the first outer layer comprises (a) a polymethylpentene, (b) a butene copolymer, and (c) a polydimethylsiloxane and/or a crosslinked silicone; and the second outer layer comprises (a) a polymethylpentene, (b) a butene copolymer, and (c) a polydimethylsiloxane and/or a crosslinked silicone. Yet, another embodiment relates the core layer comprises polypropylene; the first outer layer comprises a mini random polypropylene resin, wherein the first outer layer comprises a first corona treated surface; and the second outer layer comprises a polymethylpentene copolymer, a crystalline polypropylene, a polydimethylsiloxane, a crosslinked silicone and/or a fluoropolymer.Type: ApplicationFiled: January 29, 2020Publication date: July 29, 2021Inventors: Shichen Dou, Masato Ushijima
-
Publication number: 20200215803Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: ApplicationFiled: March 13, 2020Publication date: July 9, 2020Applicant: Toray Plastics (America), Inc.Inventors: Shichen DOU, Keunsuk P. CHANG
-
Publication number: 20200122443Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: ApplicationFiled: December 23, 2019Publication date: April 23, 2020Applicant: Toray Plastics (America), Inc.Inventors: Shichen DOU, Keunsuk P. CHANG
-
Publication number: 20200070484Abstract: A multi-layer biaxially oriented polypropylene film (BOPP) can include a core layer; an outer functional layer with the functionalities of heat-sealing, winding, printing, or receiving coatings or metallization; and an outer heat-sealable layer with partially crosslinked polydialkylsiloxane to provide excellent slipperiness and machinability. The partially crosslinked polydialkylsiloxane is not detrimental to the metal adhesion and printability of the functional layer; and maintains excellent heat-seal properties, low and consistent COF, and low and consistent hot slip properties.Type: ApplicationFiled: August 31, 2018Publication date: March 5, 2020Applicant: Toray Plastics (America), Inc.Inventors: Shichen DOU, Keunsuk P. CHANG
-
Publication number: 20190299579Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: ApplicationFiled: March 29, 2018Publication date: October 3, 2019Applicant: Toray Plastics (America), Inc.Inventors: Shichen DOU, Keunsuk P. CHANG
-
Publication number: 20190299578Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: ApplicationFiled: March 29, 2018Publication date: October 3, 2019Applicant: Toray Plastics (America), Inc.Inventors: Shichen DOU, Keunsuk P. CHANG
-
Publication number: 20190299580Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.Type: ApplicationFiled: March 29, 2018Publication date: October 3, 2019Applicant: Toray Plastics (America), Inc.Inventors: Shichen DOU, Keunsuk P. CHANG
-
Patent number: 10357913Abstract: Described are transparent oriented polypropylene films with improved barrier properties and methods of making these films. The films and methods include a core layer comprising polypropylene, hydrocarbon resin, and polyethylene wax to improve moisture vapor barrier properties, an optional barrier layer comprising polar polymers to improve oxygen barrier properties, and optional skin layers to improve heat sealing, winding, printing, and/or adhesion.Type: GrantFiled: January 29, 2018Date of Patent: July 23, 2019Assignee: TORAY PLASTICS (AMERICA), INC.Inventors: Shichen Dou, Tracy A. Paolilli, Keunsuk P. Chang
-
Publication number: 20180162035Abstract: Described are transparent oriented polypropylene films with improved barrier properties and methods of making these films. The films and methods include a core layer comprising polypropylene, hydrocarbon resin, and polyethylene wax to improve moisture vapor barrier properties, an optional barrier layer comprising polar polymers to improve oxygen barrier properties, and optional skin layers to improve heat sealing, winding, printing, and/or adhesion.Type: ApplicationFiled: January 29, 2018Publication date: June 14, 2018Applicant: TORAY PLASTICS (AMERICA), INC.Inventors: Shichen DOU, Tracy A. PAOLILLI, Keunsuk P. CHANG