Patents by Inventor Shigeaki Sumiya
Shigeaki Sumiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9478650Abstract: Provided is a semiconductor device in which a reverse leakage current is suppressed and the mobility of a two-dimensional electron gas is high. A semiconductor device includes: an epitaxial substrate in which a group of group-III nitride layers are laminated on a base substrate such that a (0001) crystal plane is substantially in parallel with a substrate surface; and a Schottky electrode. The epitaxial substrate includes: a channel layer made of a first group-III nitride having a composition of Inx1Aly1Gaz1N (x1+y1+z1=1, z1>0); a barrier layer made of a second group-III nitride having a composition of Inx2Aly2N (x2+y2=1, x2>0, y2>0); an intermediate layer made of GaN adjacent to the barrier layer; and a cap layer made of AlN and adjacent to the intermediate layer. A Schottky electrode is bonded to the cap layer.Type: GrantFiled: April 2, 2013Date of Patent: October 25, 2016Assignee: NGK Insulators, Ltd.Inventors: Tomohiko Sugiyama, Sota Maehara, Shigeaki Sumiya, Mitsuhiro Tanaka
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Patent number: 9090993Abstract: Provided is a crack-free epitaxial substrate with reduced warping, in which a silicon substrate is used as a base substrate. The epitaxial substrate includes a (111) single crystal Si substrate, a superlattice layer group in which a plurality of superlattice layers are laminated, and a crystal layer. The superlattice layer is formed of a first unit layer and a second unit layer made of group-III nitrides having different compositions being alternately and repeatedly laminated. The crystal layer is made of a group-III nitride and formed above the base substrate so as to be positioned at an upper side of the superlattice layer group relative to the base substrate. The superlattice layer group has a compressive strain contained therein. In the superlattice layer group, the more distant the superlattice layer is from the base substrate, the greater the compressive strain becomes.Type: GrantFiled: August 9, 2012Date of Patent: July 28, 2015Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Shigeaki Sumiya, Mikiya Ichimura, Tomohiko Sugiyama, Mitsuhiro Tanaka
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Patent number: 8969880Abstract: Provided is a crack-free epitaxial substrate having a small amount of warping, in which a silicon substrate is used as a base substrate. The epitaxial substrate includes: a (111) single crystal Si substrate and a buffer layer formed of a plurality of lamination units being continuously laminated. The lamination unit includes: a composition modulation layer formed of a first and a second unit layer having different compositions being alternately and repeatedly laminated such that a compressive strain exists therein; a termination layer formed on an uppermost portion of the composition modulation layer, the termination layer acting to maintain the compressive strain existing in the composition modulation layer; and a strain reinforcing layer formed on the termination layer, the strain reinforcing layer acting to enhance the compressive strain existing in the composition modulation layer.Type: GrantFiled: December 5, 2012Date of Patent: March 3, 2015Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Shigeaki Sumiya, Mikiya Ichimura, Sota Maehara, Mitsuhiro Tanaka
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Patent number: 8946723Abstract: Provided is a crack-free epitaxial substrate having excellent breakdown voltage properties in which a silicon substrate is used as a base. The epitaxial substrate includes a (111) single crystal Si substrate and a buffer layer including a plurality of first lamination units. Each of those units includes a composition modulation layer formed of a first composition layer made of AlN and a second composition layer made of AlxGa1-xN being alternately laminated, and a first intermediate layer made of AlyGa1-yN (0?y<1). The relationship of x(1)?x(2)? . . . ?x(n?1)?x(n) and x(1)>x(n) is satisfied, where n represents the number of laminations of each of the first and second composition layers, and x(i) represents the value of x in i-th one of the second composition layers as counted from the base substrate side. The second composition layer is coherent to the first composition layer, and the first intermediate layer is coherent to the composition modulation layer.Type: GrantFiled: October 23, 2012Date of Patent: February 3, 2015Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Shigeaki Sumiya, Mikiya Ichimura, Sota Maehara, Mitsuhiro Tanaka
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Publication number: 20140361337Abstract: Provided is a lattice-matched HEMT device, which is a HEMT device having high reverse breakdown voltage while securing two-dimensional electron gas concentration in a practical range. In producing a semiconductor device by forming a channel layer made of GaN on a base substrate such as an AlN template substrate or a substrate that includes a Si single crystal base material as a base, forming a barrier layer made of a group-III nitride having a composition of InxAlyGazN (x+y+z=1, 0?z?0.3) on the channel layer, and forming a source electrode, a drain electrode, and a gate electrode on the barrier layer, an In mole fraction x, a Ga mole fraction z, and a thickness d of the barrier layer satisfy a predetermined range.Type: ApplicationFiled: August 22, 2014Publication date: December 11, 2014Applicant: NGK INSULATORS, LTD.Inventors: Tomohiko Sugiyama, Shigeaki Sumiya, Sota Maehara, Mitsuhiro Tanaka
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Patent number: 8890208Abstract: Provided is an epitaxial substrate capable of manufacturing a HEMT device that has excellent two-dimensional electron gas characteristics and is capable of performing normally-off operation. A channel layer is formed of a first group III nitride represented by Inx1Aly1Gaz1N (x1+y1+z1=1) so as to have a composition in a range determined by x1=0 and 0?y1?0.3. A barrier layer is formed of a second group III nitride represented by Inx2Aly2Gaz2N (x2+y2+z2=1) so as to have a composition, in a ternary phase diagram with InN, AlN and GaN being vertices, in a range surrounded by four straight lines determined in accordance with the composition (AlN molar fraction) of the first group III nitride and to have a thickness of 5 nm or less.Type: GrantFiled: September 17, 2010Date of Patent: November 18, 2014Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Yoshitaka Kuraoka, Shigeaki Sumiya, Mitsuhiro Tanaka
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Patent number: 8872226Abstract: Provided is an epitaxial substrate having excellent two-dimensional electron gas characteristics and reduced internal stress due to strains. A channel layer is formed of a first group III nitride represented by Inx1Aly1Gaz1N (x1+y1+z1=1) so as to have a composition in a range determined by x1=0 and 0?y1?0.3. A barrier layer is formed of a second group III nitride represented by Inx2Aly2Gaz2N (x2+y2+z2=1) so as to have a composition, in a ternary phase diagram with InN, AlN and GaN being vertices, in a range surrounded by five straight lines determined in accordance with the composition (AlN molar fraction) of the first group III nitride.Type: GrantFiled: September 17, 2010Date of Patent: October 28, 2014Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Yoshitaka Kuraoka, Shigeaki Sumiya, Mitsuhiro Tanaka
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Patent number: 8853828Abstract: An epitaxial substrate, in which a group of group-III nitride layers is formed on a single-crystal silicon substrate so that a crystal plane is approximately parallel to a substrate surface, comprises: a first group-III nitride layer formed of AlN on the base substrate; a second group-III nitride layer formed of InxxAlyyGazzN (xx+yy+zz=1, 0?xx?1, 0<yy?1 and 0<zz?1) on the first group-III nitride layer; and at least one third group-III nitride layer epitaxially-formed on the second group-III nitride layer, wherein: the first group-III nitride layer is a layer containing multiple defects including at least one type of a columnar crystal, a granular crystal, a columnar domain and a granular domain; and an interface between the first group-III nitride layer and the second group-III nitride layer is a three-dimensional asperity surface.Type: GrantFiled: January 19, 2012Date of Patent: October 7, 2014Assignee: NGK Insulators, Ltd.Inventors: Shigeaki Sumiya, Makoto Miyoshi, Tomohiko Sugiyama, Mikiya Ichimura, Yoshitaka Kuraoka, Mitsuhiro Tanaka
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Publication number: 20140042451Abstract: Provided is a semiconductor device in which a reverse leakage current is suppressed and the mobility of a two-dimensional electron gas is high. A semiconductor device includes: an epitaxial substrate in which a group of group-III nitride layers are laminated on a base substrate such that a (0001) crystal plane is substantially in parallel with a substrate surface; and a Schottky electrode. The epitaxial substrate includes: a channel layer made of a first group-III nitride having a composition of Inx1Aly1Gaz1N (x1+y1+z1=1, z1>0); a barrier layer made of a second group-III nitride having a composition of Inx2Aly2N (x2+y2=1, x2>0, y2>0); an intermediate layer made of GaN adjacent to the barrier layer; and a cap layer made of AlN and adjacent to the intermediate layer. A Schottky electrode is bonded to the cap layer.Type: ApplicationFiled: April 2, 2013Publication date: February 13, 2014Applicant: NGK Insulators, Ltd.Inventors: Tomohiko SUGIYAMA, Sota MAEHARA, Shigeaki SUMIYA, Mitsuhiro TANAKA
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Patent number: 8648351Abstract: Provided is a crack-free epitaxial substrate having excellent breakdown voltage properties in which a silicon substrate is used as a base substrate thereof. The epitaxial substrate includes: a (111) single crystal Si substrate and a buffer layer including a plurality of composition modulation layers each formed of a first composition layer made of AlN and a second composition layer made of AlxGa1-xN (0?x<1) being alternately laminated. The relationship of x(1)?x(2)? . . . ?x(n?1)?x(n) and x(1)>x(n) is satisfied, where n represents the number of laminations of each of the first and the second composition layer, and x(i) represents the value of x in i-th one of the second composition layers as counted from the base substrate side. Each of the second composition layers is formed so as to be in a coherent state relative to the first composition layer.Type: GrantFiled: October 4, 2012Date of Patent: February 11, 2014Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Shigeaki Sumiya, Mikiya Ichimura, Sota Maehara, Mitsuhiro Tanaka
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Patent number: 8598626Abstract: Provided is an epitaxial substrate for semiconductor device that is capable of achieving a semiconductor device having high reliability in reverse characteristics of schottky junction. An epitaxial substrate for semiconductor device obtained by forming, on a base substrate, a group of group III nitride layers by lamination such that a (0001) crystal plane of each layer is approximately parallel to a substrate surface includes: a channel layer formed of a first group III nitride having a composition of Inx1Aly1Gaz1N (x1+y1+z1=1, z1>0); and a barrier layer formed of a second group III nitride having a composition of Inx2Aly2N (x2+y2=1, x2>0, y2>0), wherein the second group III nitride is a short-range-ordered mixed crystal having a short-range order parameter ? satisfying a range where 0???1.Type: GrantFiled: August 10, 2010Date of Patent: December 3, 2013Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Yoshitaka Kuraoka, Shigeaki Sumiya, Mikiya Ichimura, Tomohiko Sugiyama, Mitsuhiro Tanaka
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Patent number: 8471265Abstract: Provided is a crack-free epitaxial substrate having a small amount of warping, in which a silicon substrate is used as a base substrate. The epitaxial substrate includes a (111) single crystal Si substrate, a buffer layer, and a crystal layer. The buffer layer is formed of a first lamination unit and a second lamination unit being alternately laminated. The first lamination unit includes a composition modulation layer and a first intermediate layer. The composition modulation layer is formed of a first unit layer and a second unit layer having different compositions being alternately and repeatedly laminated so that a compressive strain exists therein. The first intermediate layer enhances the compressive strain existing in the composition modulation layer. The second lamination unit is a second intermediate layer that is substantially strain-free.Type: GrantFiled: March 7, 2012Date of Patent: June 25, 2013Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Shigeaki Sumiya, Mikiya Ichimura, Sota Maehara, Mitsuhiro Tanaka
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Patent number: 8415690Abstract: Provided is an epitaxial substrate using a silicon substrate as a base substrate. An epitaxial substrate, in which a group of group-III nitride layers are formed on a (111) single crystal Si substrate such that a (0001) crystal plane of the group of group-III nitride layers is substantially in parallel with a surface of the substrate, includes: a first group-III nitride layer made of AlN with many defects configured of at least one kind from a columnar or granular crystal or domain; a second group-III nitride layer whose interface with the first group-III nitride layer is shaped into a three-dimensional concave-convex surface; and a third group-III nitride layer epitaxially formed on the second group-III nitride layer as a graded composition layer in which the proportion of existence of Al is smaller in a portion closer to a fourth group-III nitride.Type: GrantFiled: April 27, 2012Date of Patent: April 9, 2013Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Shigeaki Sumiya, Mikiya Ichimura, Mitsuhiro Tanaka
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Patent number: 8410552Abstract: Provided is an epitaxial substrate capable of achieving a semiconductor device that has excellent schottky contact characteristics as well as satisfactory device characteristics. On a base substrate, a channel layer formed of a first group III nitride that contains at least Al and Ga and has a composition of Inx1Aly1Gaz1N (x1+y1+z1=1) is formed. On the channel layer, a barrier layer formed of a second group III nitride that contains at least In and Al and has a composition of Inx2Aly2Gaz2N (x2+y2+z2=1) is formed such that an In composition ratio of a near-surface portion is smaller than an In composition ratio of a portion other than the near-surface portion.Type: GrantFiled: August 13, 2010Date of Patent: April 2, 2013Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Yoshitaka Kuraoka, Shigeaki Sumiya, Mikiya Ichimura, Tomohiko Sugiyama, Mitsuhiro Tanaka
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Patent number: 8404045Abstract: An underlying film 2 of a group III nitride is formed on a substrate 1 by vapor phase deposition. The substrate 1 and the underlying film 2 are subjected to heat treatment in the present of hydrogen to remove the underlying film 2 so that the surface of the substrate 1 is roughened. A seed crystal film 4 of a group III nitride single crystal is formed on a surface of a substrate 1A by vapor phase deposition. A group III nitride single crystal 5 is grown on the seed crystal film 4 by flux method.Type: GrantFiled: January 8, 2010Date of Patent: March 26, 2013Assignee: NGK Insulators, Ltd.Inventors: Yoshitaka Kuraoka, Shigeaki Sumiya, Makoto Miyoshi, Minoru Imaeda
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Patent number: 8378386Abstract: Provided is an epitaxial substrate capable of achieving a semiconductor device that has excellent ohmic contact characteristics as well as satisfactory device characteristics. On a base substrate, a channel layer formed of a first group III nitride that contains at least Al and Ga and has a composition of Inx1Aly1Gaz1N (x1+y1+z1=1) is formed. On the channel layer, a barrier layer formed of a second group III nitride that contains at least In and Al and has a composition of Inx2Aly2Gaz2N (x2+y2+z2=1) is formed such that an In composition ratio of a near-surface portion is larger than an In composition ratio of a portion other than the near-surface portion.Type: GrantFiled: August 10, 2010Date of Patent: February 19, 2013Assignee: NGK Insulators, Ltd.Inventors: Makoto Miyoshi, Yoshitaka Kuraoka, Shigeaki Sumiya, Mikiya Ichimura, Tomohiko Sugiyama, Mitsuhiro Tanaka
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Publication number: 20130032781Abstract: Provided is a crack-free epitaxial substrate with reduced warping, in which a silicon substrate is used as a base substrate. The epitaxial substrate includes a (111) single crystal Si substrate, a superlattice layer group in which a plurality of superlattice layers are laminated, and a crystal layer. The superlattice layer is formed of a first unit layer and a second unit layer made of group-III nitrides having different compositions being alternately and repeatedly laminated. The crystal layer is made of a group-III nitride and formed above the base substrate so as to be positioned at an upper side of the superlattice layer group relative to the base substrate. The superlattice layer group has a compressive strain contained therein. In the superlattice layer group, the more distant the superlattice layer is from the base substrate, the greater the compressive strain becomes.Type: ApplicationFiled: August 9, 2012Publication date: February 7, 2013Applicant: NGK Insulators, Ltd.Inventors: Makoto MIYOSHI, Shigeaki Sumiya, Mikiya Ichimura, Tomohiko Sugiyama, Mitsuhiro Tanaka
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Publication number: 20120211765Abstract: Provided is an epitaxial substrate using a silicon substrate as a base substrate. An epitaxial substrate, in which a group of group-III nitride layers are formed on a (111) single crystal Si substrate such that a (0001) crystal plane of the group of group-III nitride layers is substantially in parallel with a surface of the substrate, includes: a first group-III nitride layer made of AlN with many defects configured of at least one kind from a columnar or granular crystal or domain; a second group-III nitride layer whose interface with the first group-III nitride layer is shaped into a three-dimensional concave-convex surface; and a third group-III nitride layer epitaxially formed on the second group-III nitride layer as a graded composition layer in which the proportion of existence of Al is smaller in a portion closer to a fourth group-III nitride.Type: ApplicationFiled: April 27, 2012Publication date: August 23, 2012Applicant: NGK Insulators, Ltd.Inventors: Makoto MIYOSHI, Shigeaki Sumiya, Mikiya Ichimura, Mitsuhiro Tanaka
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Publication number: 20120168771Abstract: A semiconductor device is provided such that a reverse leak current is suppressed, and a Schottky junction is reinforced. The semiconductor device includes an epitaxial substrate formed by laminating a group of group-III nitride layers on a base substrate in such a manner that (0001) surfaces of said group-III nitride layers are substantially parallel to a substrate surface, and a Schottky electrode, in which the epitaxial substrate includes a channel layer formed of a first group-III nitride having a composition of Inx1Aly1Gaz1N, a barrier layer formed of a second group-III nitride having a composition of Inx2Aly2N, and a contact layer formed of a third group-III nitride having insularity and adjacent to the barrier layer, and the Schottky electrode is connected to the contact layer. In addition, a heat treatment is performed under a nitrogen atmosphere after the gate electrode has been formed.Type: ApplicationFiled: March 8, 2012Publication date: July 5, 2012Inventors: Makoto Miyoshi, Shigeaki Sumiya, Mikiya Ichimura, Tomohiko Sugiyama, Mitsuhiro Tanaka
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Publication number: 20120161152Abstract: Provided is a crack-free epitaxial substrate having a small amount of warping, in which a silicon substrate is used as a base substrate. The epitaxial substrate includes a (111) single crystal Si substrate, a buffer layer, and a crystal layer. The buffer layer is formed of a first lamination unit and a second lamination unit being alternately laminated. The first lamination unit includes a composition modulation layer and a first intermediate layer. The composition modulation layer is formed of a first unit layer and a second unit layer having different compositions being alternately and repeatedly laminated so that a compressive strain exists therein. The first intermediate layer enhances the compressive strain existing in the composition modulation layer. The second lamination unit is a second intermediate layer that is substantially strain-free.Type: ApplicationFiled: March 7, 2012Publication date: June 28, 2012Applicant: NGK Insulators, Ltd.Inventors: Makoto MIYOSHI, Shigeaki Sumiya, Mikiya Ichimura, Sota Maehara, Mitsuhiro Tanaka